5040608 EVINRUDE * Top Cowl Seal (L=1520)

Introduction
The purpose of this Special Instruction is to have a one safe source for referring to 3406 rebuild kits. Use the following tables for your engine arrangement to identify your rebuild kit parts list.Bronze Overhaul Kits by Arrangement
Table 1
Arrangement     Bronze Kit     Machine Model     Machine Serial Number Prefix    
157-7195     380-0469     3406E (D8R)     AKA, 6YZ    
157-7196     380-0469     3406E (D8R)     AKA, 6YZ    
235-4676     380-0469     3406E (D8R)     AKA, 6YZ    Exhaust Sleeves
Only use the 194-8124 Sleeve that is found in the package that is labeled "BB" if your engine is listed in the table below. Use of the sleeves is not optional. If the sleeves are used and not needed, engine performance could be compromised. Also, if the sleeves are not used and should be used engine performance could be compromised.
Table 2
Arrangement     Bronze     Machine Model     Engine Serial Number Prefix    
157-7195     380-0469     3406E (D8R)     BET    
157-7196     380-0469     3406E (D8R)     BET    Legend
Table 3
Legend    
Note     Component Description    
B     Head Gasket and O-Rings    
C     Water Temperature Regulator and Gasket    
D     Turbocharger Gaskets and O-Rings    
F     Fuel Lines and O-Rings    
H     Front Structure    
J     Rear Structure    
K     Single Fuel Injector    
M     Piston Gp    
N     Cylinder Block Gp    
O     Oil Pan Gp    
P     Filter Gp    
R     Oil Cooler Gp    
S     Water Pump Gp    
T     Water Lines Gp    
U     Oil Lines Gp    
W     Aftercooler and Air Lines Gp    
BB     Exhaust Sleeve     380-0469 Engine Overhaul Kit By Engine Arrangement
157-7195 Engine Ar
Table 4
Bronze 380-0469 Engine Overhaul Kit
3406E(D8R)
Engine Serial Number BET
Arrangement 157-7195 Engine Ar    
Quantity     Part Number     Part Name     Note    
6     061-8639     O-Ring Seal     B    
12     106-1792     Taperlock Stud     B    
12     108-3612     Spacer     B    
6     129-9452     Exhaust Manifold Gasket     B    
18     149-7378     Grommet     B    
12     166-2904     O-Ring Seal     B    
5     214-7568     O-Ring Seal     B    
7     216-5582     Bushing     B    
3     242-9537     Valve Cover Seal     B    
1     272-0390     Seal     B    
1     272-2583     O-Ring Seal     B    
12     2N-2766     Locknut     B    
1     359-0908     Cylinder Head Gasket     B    
24     3E-6772     Seal     B    
2     5P-0840     O-Ring Seal     B    
1     6V-0128     Connector Seal     B    
1     6V-1197     O-Ring Seal     B    
1     6V-3251     O-Ring Seal     B    
1     6V-3831     O-Ring Seal     B    
1     6V-5050     O-Ring Seal     B    
12     8L-2777     O-Ring Seal     B    
1     8L-2786     O-Ring Seal     B    
6     9X-7430     O-Ring Seal     B    
12     5M-2894     Hard Washer     B    
1     248-5513     Temperature Regulator     C    
1     114-2687