5040795 EVINRUDE * QUICK-CONNECTOR (TANK MALE)

1. Remove four bolts (1). Remove bolt (3) and washer. Remove oil suction bell (5), bracket (4) and tube (2).2. Remove one bolt and washer that hold tube (8) to oil pump (7). Remove tube (8).3. Remove three bolts (6). Remove oil pump (7).Install Oil Pump
FLUID SPILLAGE CONTAINMENT Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Put pump (2) into position on the engine block. Install bolts (1).2. Put clean engine oil on the O-ring seals for the bell tube and supply oil tube. Install the suction bell tube and supply oil tube.3. Install two bolts at locations (3) for the suction bell bracket.End By:a. install oil panDisassemble Oil Pump
Start By:a. remove oil pump FLUID SPILLAGE CONTAINMENT Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Remove the bolt and washer that hold gear (1) on the pump shaft.2. Remove drive gear (1) with Tool (A). Remove the key from the shaft. Put marks on the pump bodies so they can be assembled in the correct position. 3. Remove retainer (3) for the bypass valve. Remove the spring and bypass valve.4. Remove bolts (4) that hold pump body (2) to the main pump body. Remove the pump body.5. Remove the bearings from pump body (2) with Tool (B). 6. Remove gears (7). Put marks on the gears so they can be assembled in the same position.7. Remove spacer (6) from the main pump body (5). Remove the bearings from spacer (6) with Tool (C).8. Remove the gears from main pump body (5).9. Remove the bearings from the main pump body with Tool (C).Assemble Oil Pump
FLUID SPILLAGE CONTAINMENT Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Use Tool (A) to install bearings (2) until they are even with the outside surface of main pump body (1). Install bearings (2) so the junctions in the bearings are 30 15 degrees from the center line of the bearing bores and toward the oil pump outlet passage as shown.2. Install bearings (3) in the spacer with Tool (A). Install the bearings until they are in position the same distance in from each side of the spacer. Install the bearings with the oil holes in the bearing in alignment with the oil holes in the spacer and the junctions in the bearings in alignment with the cavity in the spacer as shown. 3. Put clean engine oil small gears and bearings before they are assembled in the oil pump. Install the idler and drive gears (5) in the main pump body.4. Install spacer (4) on the gear shafts with the smaller cavity and the oil holes in spacer toward the pump outlet passage as shown. 5. Use Tool (B) to install bearings (6) in the pump body (7) until they are 1.52 0.25 mm (.060 .001 in) from the inside edge of the bearing bores. Install the bearings so the junctions in the he bearings are 30 15 degrees from the center line of the bearing bores and toward the outlet passage. The outlet passage has a cavity between the bearing bores. 6. Install pump gears (8) on the oil pump shafts in their original position.7. Install pump body (10). Install bypass valve (9), spring (11) and retainer (12).8. Install the key on the shaft. 9. Install gear (13) on the shaft. Install the washer and bolt that hold gear (13) on the shaft. Be sure the pump turns freely after assembly.End By:a. install oil pump