5007523 2008 Parts Catalog Set (Paper) EVINRUDE
E115DBXSCR, E115DCXSCS, E115DPLSCR, E115DPXSCR, E115DSLSCR, E150DBXSCF, E150DBXSCR, E150DCXSCF, E150DCXSCR, E150DHLSCF, E150DHLSCR, E150DPLSCR, E150DPXSCF, E150DPXSCR, E150DSLSCR, E175DCXSCF, E175DCXSCR, E175DPLSCR, E175DPXSCF, E175DPXSCR, E175DSLSCR
2008
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Compatible models:
E115DBXSCR
E115DCXSCS
E115DPLSCR
E115DPXSCR
E115DSLSCR
E150DBXSCF
E150DBXSCR
E150DCXSCF
E150DCXSCR
E150DHLSCF
E150DHLSCR
E150DPLSCR
E150DPXSCF
E150DPXSCR
E150DSLSCR
E175DCXSCF
E175DCXSCR
E175DPLSCR
E175DPXSCF
E175DPXSCR
E175DSLSCR
E200DCXSCA
E200DCXSCF
E200DHLSCF
E200DHLSCG
E200DHLSCH
E200DHLSCM
E200DHXSCF
E200DHXSCG
E200DHXSCH
E200DHXSCR
E200DPLSCA
E200DPXSCA
E200DPXSCF
E200DSLSCA
E200HCXSCF
E200HCXSCG
E200HCXSCH
E200HCXSCR
E200HSLSCF
E200HSLSCG
E200HSLSCH
E200HSLSCR
E200HVLSCF
E200HVLSCG
E200HVLSCH
E200HVLSCS
E225DCXSCF
E225DCXSCG
E225DCXSCH
E225DCXSCM
E225DHLSCF
E225DHLSCG
E225DHLSCH
E225DHLSCM
E225DHXSCA
E225DHXSCF
E225DHXSCG
E225DHXSCH
E225DPLSCF
E225DPLSCG
E225DPLSCH
E225DPLSCM
E225DPXSCF
E225DPXSCG
E225DPXSCH
E225DPXSCM
E225HSLSCF
E225HSLSCG
E225HSLSCH
E225HSLSCS
E250DCXSCF
E250DCXSCG
E250DCXSCH
E250DCXSCM
E250DHLSCS
E250DPLSCF
E250DPLSCG
E250DPLSCH
E250DPLSCM
E250DPXSCF
E250DPXSCG
E250DPXSCH
E250DPXSCM
E300DCXSCS
E300DPXSCS
E40DPLSCB
E40DRLSCB
E40DTLSCS
E50DPLSCB
E50DTLSCS
E60DPLSCB
E60DTLSCS
E65WDRLSCS
E75DPLSCB
E75DSLSCS
E90DPLSCB
E90DPXSCB
E90DSLSCM
E90WDELSCS
E90WDEXSCS
EVINRUDE
BRP EVINRUDE entire parts catalog list:
- LITERATURE » 5007523
E115DPLSCR 2008
E115DPXSCR 2008
E115DSLSCR 2008
E150DBXSCF 2008
E150DBXSCR 2008
E150DCXSCF 2008
E150DCXSCR 2008
E150DHLSCF, E150HSLSCF 2008
E150DHLSCR, E150HSLSCS 2008
E150DPLSCR 2008
E150DPXSCF 2008
E150DPXSCR 2008
E150DSLSCR 2008
E175DCXSCF 2008
E175DCXSCR 2008
E175DPLSCR 2008
E175DPXSCF 2008
E175DPXSCR 2008
E175DSLSCR 2008
E200DCXSCA 2008
E200DCXSCF 2008
E200DHLSCF 2008
E200DHLSCG 2008
E200DHLSCH 2008
E200DHLSCM 2008
E200DHXSCF 2008
E200DHXSCG 2008
E200DHXSCH 2008
E200DHXSCR 2008
E200DPLSCA 2008
E200DPXSCA 2008
E200DPXSCF 2008
E200DSLSCA 2008
E200HCXSCF 2008
E200HCXSCG 2008
E200HCXSCH 2008
E200HCXSCR 2008
E200HSLSCF 2008
E200HSLSCG 2008
E200HSLSCH 2008
E200HSLSCR 2008
E200HVLSCF 2008
E200HVLSCG 2008
E200HVLSCH 2008
E200HVLSCS 2008
E225DCXSCF, E225DCZSCF 2008
E225DCXSCG, E225DCZSCG 2008
E225DCXSCH, E225DCZSCH 2008
E225DCXSCM, E225DCZSCM 2008
E225DHLSCF 2008
E225DHLSCG 2008
E225DHLSCH 2008
E225DHLSCM 2008
E225DHXSCA 2008
E225DHXSCF 2008
E225DHXSCG 2008
E225DHXSCH 2008
E225DPLSCF 2008
E225DPLSCG 2008
E225DPLSCH 2008
E225DPLSCM 2008
E225DPXSCF, E225DPZSCF 2008
E225DPXSCG, E225DPZSCG 2008
E225DPXSCH, E225DPZSCH 2008
E225DPXSCM, E225DPZSCM 2008
E225HSLSCF 2008
E225HSLSCG 2008
E225HSLSCH 2008
E225HSLSCS 2008
E250DCXSCF, E250DCZSCF 2008
E250DCXSCG, E250DCZSCG 2008
E250DCXSCH, E250DCZSCH 2008
E250DCXSCM, E250DCZSCM 2008
E250DHLSCS, E250DHXSCS 2008
E250DPLSCF 2008
E250DPLSCG 2008
E250DPLSCH 2008
E250DPLSCM 2008
E250DPXSCF, E250DPZSCF 2008
E250DPXSCG, E250DPZSCG 2008
E250DPXSCH, E250DPZSCH 2008
E250DPXSCM, E250DPZSCM 2008
E300DCXSCS, E300DCZSCS 2008
E300DPXSCS, E300DPZSCS 2008
E40DPLSCB, E40DSLSCS 2008
E40DRLSCB 2008
E40DTLSCS 2008
E50DPLSCB, E50DSLSCS 2008
E50DTLSCS 2008
E60DPLSCB, E60DSLSCS 2008
E60DTLSCS 2008
E65WDRLSCS, E65WDRYSCS 2008
E75DPLSCB 2008
E75DSLSCS 2008
E90DPLSCB 2008
E90DPXSCB 2008
E90DSLSCM 2008
E90WDELSCS 2008
E90WDEXSCS 2008
Information:
Table 1
Event Code
CDL Code Code Description Comments
E198(1) Low Fuel Pressure The code is logged.
The ECM will illuminate the action lamp.
E198(2) Test Step 1. Determine the Code
Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
Determine if a diagnostic trouble code is present. Results:
Active E198 - Proceed to Test Step 2.
Other Active Code - Repair: Troubleshoot the code. Refer to the proper troubleshooting procedure. Low fuel pressures may cause high fuel temperatures. Troubleshoot a code for low fuel pressure before troubleshooting a code for high fuel temperature.STOPTest Step 2. Check the Fuel Level in the Tank
Remove the fuel tank cap from the fuel tank. Check the vent port that is in the cap for debris. Clear any restrictions with compressed air.
Visually inspect the fuel level in the fuel tank. Ensure that the fuel tank contains enough fuel in order to operate the engine.
Ensure that the fuel supply valve (if equipped) is in the full OPEN position. Results:
The fuel level is OK. - Proceed to Test Step 3.
The fuel level is not OK. - Repair: Fill the tank. Verify that the problem has been resolved. If the problem is not resolved, proceed to Test Step 3.Test Step 3. Inspect the Fuel System for LeaksPerform a visual inspection of the fuel system. Verify that there are no fuel leaks. Inspect the fuel lines from the fuel transfer pump to the secondary fuel filter base for restrictions.Note: Cold weather adversely affects the characteristics of the fuel. Refer to the engines Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold-weather operation.Results:
No leaks were found. - Proceed to Test Step 4.
Leaks were found in the fuel system. - Repair: Repair the leaks. Verify that the problem is resolved. If the problem is not resolved, proceed to Test Step 4.Test Step 4. Compare the Status of Fuel Pressure in Cat ET to a Mechanical Gauge
Table 2
Required Tooling
Quantity Part Number
1 8T-7860 Connector
1 110-6349 Fitting As
1 8T-0855 Pressure Gauge
1 6V-3990 Coupler
Illustration 1 g02051497
Secondary fuel filter mounting
(1) Fuel temperature sensor
(2) Fuel filter differential pressure sensor
(3) Fuel pressure sensor (filtered fuel pressure) Note: Do not use the sampling port for measuring the fuel pressure.
Remove fuel pressure sensor (3).
Install a 8T-7860 Connector into the port of the pressure sensor (3).
Install the 110-6349 Fitting As onto the 8T-7860 Connector.
Install a 8T-0855 Pressure Gauge onto a 6V-3990 Coupler.
Install the 6V-3990 Coupler onto the 110-6349 Fitting As.
Record the fuel pressure on the pressure gauge. Record the data in Table 3.
Table 3
Engine RPM Fuel Pressure from Cat ET Fuel Pressure from the Mechanical Gauge
700
1850 Expected Result:The value of the fuel pressure is within 137 kPa (20 psi) of the fuel pressure reading that is shown in Cat ET.Results:
OK - The fuel pressure readings are comparable. Proceed to Test Step 5.
Not OK - The value of the fuel pressure is not within 137 kPa (20 psi) of the fuel pressure reading that is shown in Cat ET.Repair: Replace the pressure sensor. Verify that the problem has been resolved.If the problem is not resolved, proceed to Test Step 5.Test Step 5. Verify that the Fuel Pressure is Within SpecificationsVerify that the recorded fuel pressure is above the minimum acceptable fuel specifications. Refer to Table 4 for the minimum acceptable specifications.
Table 4
Engine RPM Minimum Acceptable Fuel Pressure
700 500 kPa (73 psi)
1850 650 kPa (94 psi) Expected Result:The fuel pressure is within specifications.Results:
OK - The fuel pressure is above the minimum acceptable pressure specifications. Proceed to Test Step 7.
Not OK - The fuel pressure is not above the minimum acceptable pressure specifications. Proceed to Test Step 6.Test Step 6. Replace the Fuel Filters
Replace the primary filter, the secondary filter, and the tertiary fuel filters. Note: The fuel system will need to be primed after the filters are replaced.
Verify that the fuel pressure is above the minimum acceptable pressure specifications. Refer to Table 4 for the proper specifications. Expected Result:The fuel pressure meets the minimum acceptable specifications.Results:
OK - The fuel pressure meets the minimum acceptable specifications.Repair: Return the engine to service.STOP
Not OK - The fuel pressure does not meet the minimum acceptable specifications. Proceed to Test Step 7.Test Step 7. Check for Air in the Fuel SystemCheck for air in the fuel. Refer to Systems Operation/Testing and Adjusting, "Air in Fuel - Test" for the proper procedure.Expected Result:The system is not contaminated with air.Results:
OK - Air is not found in the fuel system. Proceed to Test Step 8.
Not OK - Air bubbles have been found in the fuel system.Repair: Refer to Systems Operation/Testing and Adjusting, "Air in Fuel - Test" for the proper repairs.If the problem is not resolved, proceed to Test Step 8.Test Step 8. Replace the Fuel Pressure Regulator and the Return Check Valve
Illustration 2 g02140693
(4) Fuel return pressure regulator
(5) Return check valve to the fuel tank
Parts 2008 EVINRUDE:
5007515
5007515 2008 40-65 HP Parts Catalog (Paper)
E40DPLSCB, E40DRLSCB, E40DTLSCS, E50DPLSCB, E50DTLSCS, E60DPLSCB, E60DTLSCS, E65WDRLSCS
5007516
5007516 2008 75-90 HP Parts Catalog (Paper)
E75DPLSCB, E75DSLSCS, E90DPLSCB, E90DPXSCB, E90DSLSCM, E90WDELSCS, E90WDEXSCS
5007517
5007518
5007518 2008 150-200 60
E150DBXSCF, E150DBXSCR, E150DCXSCF, E150DCXSCR, E150DHLSCF, E150DHLSCR, E150DPLSCR, E150DPXSCF, E150DPXSCR, E150DSLSCR, E175DCXSCF, E175DCXSCR, E175DPLSCR, E175DPXSCF, E175DPXSCR, E175DSLSCR, E200DCXSCA, E200DCXSCF, E200DPLSCA, E200DPXSCA, E200DPXSCF
5007519
5007519 2008 200-250 90
E200DHLSCF, E200DHLSCG, E200DHLSCH, E200DHLSCM, E200DHXSCF, E200DHXSCG, E200DHXSCH, E200DHXSCR, E200HCXSCF, E200HCXSCG, E200HCXSCH, E200HCXSCR, E200HSLSCF, E200HSLSCG, E200HSLSCH, E200HSLSCR, E200HVLSCF, E200HVLSCG, E200HVLSCH, E200HVLSCS, E225DCXSCF
5007520