5006646 COVER, Flywheel EVINRUDE
DE200HXAAA, DE200HXAAC, DE200HXAAD, DE200XCAAA, DE200XCAAC, DE200XCAAD, DE225CXAAA, DE225CXAAC, DE225CXAAD, DE225CXINS, DE225PXAAA, DE225PXAAC, DE225PXAAD, DE225PXINS, DE250CXAAA, DE250CXAAC, DE250CXAAD, DE250CXISF, DE250PXAAA, DE250PXAAC, DE250PXAAD
COVER
Price: query
Rating:
Compatible models:
DE200HXAAA
DE200HXAAC
DE200HXAAD
DE200XCAAA
DE200XCAAC
DE200XCAAD
DE225CXAAA
DE225CXAAC
DE225CXAAD
DE225CXINS
DE225PXAAA
DE225PXAAC
DE225PXAAD
DE225PXINS
DE250CXAAA
DE250CXAAC
DE250CXAAD
DE250CXISF
DE250PXAAA
DE250PXAAC
DE250PXAAD
DE250PXISF
DE300CXAAA
DE300CXAAC
DE300CXAAD
DE300CXIIC
DE300CXINR
DE300CXISF
DE300CZIIC
DE300PXAAA
DE300PXAAC
DE300PXAAD
DE300PXIIC
DE300PXINR
DE300PXISF
E200DHLAAA
E200DHLAAC
E200DHLAAD
E200DHLSCF
E200DHLSCG
E200DHLSCH
E200DHLSCM
E200DHLSDF
E200DHLSEB
E200DHLSUA
E200DHLSUG
E200DHXAAA
E200DHXAAC
E200DHXAAD
E200DHXSCF
E200DHXSCG
E200DHXSCH
E200DHXSCR
E200DHXSDS
E200DHXSEA
E200DHXSUC
E200HCXAAA
E200HCXAAC
E200HCXAAD
E200HCXSCF
E200HCXSCG
E200HCXSCH
E200HCXSCR
E200HCXSDS
E200HCXSEA
E200HCXSUC
E200HSLSCF
E200HSLSCG
E200HSLSCH
E200HSLSCR
E200HSLSDS
E200HSLSEA
E200HSLSUC
E200HVLSCF
E200HVLSCG
E200HVLSCH
E200HVLSCS
E225DCXAAA
E225DCXAAC
E225DCXAAD
E225DCXIID
E225DCXINS
E225DCXISE
E225DCXSCF
E225DCXSCG
E225DCXSCH
E225DCXSCM
E225DCXSDR
E225DCXSEB
E225DCXSUA
E225DCZSUG
E225DHLAAA
E225DHLAAC
E225DHLAAD
E225DHLIID
E225DHLINS
E225DHLISE
E225DHLSCF
E225DHLSCG
E225DHLSCH
E225DHLSCM
E225DHLSDF
E225DHLSEB
E225DHLSUA
E225DHLSUG
E225DHXIND
E225DHXSCA
E225DHXSCF
E225DHXSCG
E225DHXSCH
E225DHXSDF
E225DHXSUG
E225DHXSUR
E225DPLISE
E225DPLSCF
E225DPLSCG
E225DPLSCH
E225DPLSCM
E225DPLSDR
E225DPLSEB
E225DPLSUA
E225DPLSUG
E225DPXAAA
E225DPXAAC
E225DPXAAD
E225DPXIID
E225DPXISE
E225DPXSCF
E225DPXSCG
E225DPXSCH
E225DPXSCM
E225DPXSDR
E225DPXSEB
E225DPXSUA
E225DPXSUG
E225HSLISF
E225HSLSCF
E225HSLSCG
E225HSLSCH
E225HSLSCS
E225HSLSEC
E250DCXAAA
E250DCXAAC
E250DCXAAD
E250DCXISE
E250DCXSCF
E250DCXSCG
E250DCXSCH
E250DCXSCM
E250DCXSDR
E250DCXSEB
E250DCXSUA
E250DCXSUG
E250DHLAAA
E250DHLAAC
E250DHLAAD
E250DHLSCS
E250DHLSEC
E250DPLISE
E250DPLSCF
E250DPLSCG
E250DPLSCH
E250DPLSCM
E250DPLSDR
E250DPLSEB
E250DPLSUA
E250DPXAAA
E250DPXAAC
E250DPXAAD
E250DPXISE
E250DPXSCF
E250DPXSCG
E250DPXSCH
E250DPXSCM
E250DPXSDR
E250DPXSEB
E250DPXSUA
E250DPXSUG
E250HGLAAB
E250HGLAAC
E250HGLAAD
E250HGLSES
E250HSLAAA
E250HSLAAC
E250HSLAAD
E250HSLSES
E300DCXAAA
E300DCXAAC
E300DCXAAD
E300DCXIIA
E300DCXINM
E300DCXISF
E300DCXSCS
E300DCXSEC
E300DCZINM
E300DPXAAA
E300DPXAAC
E300DPXAAD
E300DPXIIA
E300DPXINM
E300DPXISF
E300DPXSCS
E300DPXSEC
EVINRUDE
BRP EVINRUDE entire parts catalog list:
- FLYWHEEL & STATOR » 5006646
DE200HXAAD 2012
DE200XCAAA, DE200XCAAB 2012
DE200XCAAC 2012
DE200XCAAD 2012
DE225CXAAA, DE225CXAAB 2012
DE225CXAAC 2012
DE225CXAAD 2012
DE225CXINS 2012
DE225PXAAA, DE225PXAAB 2012
DE225PXAAC 2012
DE225PXAAD 2012
DE225PXINS 2012
DE250CXAAA, DE250CXAAB, DE250CZAAA, DE250CZAAB 2012
DE250CXAAC, DE250CZAAC 2012
DE250CXAAD, DE250CZAAD 2012
DE250CXISF, DE250CXISS, DE250CZISF, DE250CZISS 2010
DE250PXAAA, DE250PXAAB, DE250PZAAA, DE250PZAAB 2012
DE250PXAAC, DE250PZAAC 2012
DE250PXAAD, DE250PZAAD 2012
DE250PXISF, DE250PXISS, DE250PZISF, DE250PZISS 2010
DE300CXAAA, DE300CXAAB, DE300CZAAA, DE300CZAAB 2012
DE300CXAAC, DE300CZAAC 2012
DE300CXAAD, DE300CZAAD 2012
DE300CXIIC 2011
DE300CXINR, DE300CZINR 2012
DE300CXISF, DE300CXISG, DE300CXISS, DE300CZISF, DE300CZISG, DE300CZISS 2010
DE300CZIIC 2011
DE300PXAAA, DE300PXAAB, DE300PZAAA, DE300PZAAB 2012
DE300PXAAC, DE300PZAAC 2012
DE300PXAAD, DE300PZAAD 2012
DE300PXIIC, DE300PZIIC 2011
DE300PXINR, DE300PZINR 2012
DE300PXISF, DE300PXISG, DE300PXISS, DE300PZISF, DE300PZISG, DE300PZISS 2010
E200DHLAAA, E200DHLAAB 2012
E200DHLAAC 2012
E200DHLAAD 2012
E200DHLSCF 2008
E200DHLSCG 2008
E200DHLSCH 2008
E200DHLSCM 2008
E200DHLSDF 2006
E200DHLSEB 2009
E200DHLSUA 2007
E200DHLSUG 2007
E200DHXAAA, E200DHXAAB, E200HSLAAA, E200HSLAAB 2012
E200DHXAAC, E200HSLAAC 2012
E200DHXAAD, E200HSLAAD 2012
E200DHXSCF 2008
E200DHXSCG 2008
E200DHXSCH 2008
E200DHXSCR 2008
E200DHXSDS 2006
E200DHXSEA, E200HVLSEC 2009
E200DHXSUC 2007
E200HCXAAA, E200HCXAAB 2012
E200HCXAAC 2012
E200HCXAAD 2012
E200HCXSCF 2008
E200HCXSCG 2008
E200HCXSCH 2008
E200HCXSCR 2008
E200HCXSDS 2006
E200HCXSEA 2009
E200HCXSUC 2007
E200HSLSCF 2008
E200HSLSCG 2008
E200HSLSCH 2008
E200HSLSCR 2008
E200HSLSDS 2006
E200HSLSEA 2009
E200HSLSUC 2007
E200HVLSCF 2008
E200HVLSCG 2008
E200HVLSCH 2008
E200HVLSCS 2008
E225DCXAAA, E225DCXAAB 2012
E225DCXAAC 2012
E225DCXAAD 2012
E225DCXIID, E225DCZIID 2011
E225DCXINS, E225DCZINS 2012
E225DCXISE, E225DCXISF, E225DCZISE, E225DCZISF 2010
E225DCXSCF, E225DCZSCF 2008
E225DCXSCG, E225DCZSCG 2008
E225DCXSCH, E225DCZSCH 2008
E225DCXSCM, E225DCZSCM 2008
E225DCXSDR, E225DCZSDR 2006
E225DCXSEB, E225DCZSEB 2009
E225DCXSUA, E225DCZSUA 2007
E225DCZSUG 2007
E225DHLAAA, E225DHLAAB, E225DHXAAA, E225DHXAAB 2012
E225DHLAAC, E225DHXAAC 2012
E225DHLAAD, E225DHXAAD 2012
E225DHLIID, E225DHXIIE, E225DPLIID 2011
E225DHLINS, E225DPLINS 2012
E225DHLISE, E225DHLISF, E225DHXISB, E225DHXISF 2010
E225DHLSCF 2008
E225DHLSCG 2008
E225DHLSCH 2008
E225DHLSCM 2008
E225DHLSDF 2006
E225DHLSEB, E225DHXSEM 2009
E225DHLSUA 2007
E225DHLSUG 2007
E225DHXIND, E225DPXINS, E225DPZINS, E225HSLINM 2012
E225DHXSCA 2008
E225DHXSCF 2008
E225DHXSCG 2008
E225DHXSCH 2008
E225DHXSDF 2006
E225DHXSUG 2007
E225DHXSUR 2007
E225DPLISE, E225DPLISF 2010
E225DPLSCF 2008
Information:
Problem
Fuel Injector Clips may fail on certain 3176 Truck Engines. A new 6I2538 Clip, made from higher strength material, can be installed to increase the reliability and service life of the injector.
Affected Product
Model & Identification Number
The following 3176 Truck Engines if not previously reworked and stamped with "3X" next to Serial No. Plate.
3176 (7LG1-749, 7LG751-799, 7LG801-1110, 7LG1112-1278, 7LG1281, 7LG1282, 7LG1284-2057, 7LG2059, 7LG2060, 7LG2062-2100, 7LG2102-2267, 7LG2270, 7LG2272, 7LG2273, 7LG2275, 7LG2276, 7LG2278-2285, 7LG2287-2300, 7LG2302-2353, 7LG2355-2423, 7LG2425-2669, 7LG2671-2678, 7LG2680-2724, 7LG2727-2730, 7LG2733-2894, 7LG2896-3043, 7LG3045-3105, 7LG3107-3216, 7LG3218-3220, 7LG3222-3240, 7LG3242-3247, 7LG3249-3273, 7LG3275-3334, 7LG3336-3382, 7LG3384-3396, 7LG3398-3403, 7LG3405-3407, 7LG3409-3419, 7LG3421-3424, 7LG3426-3429, 7LG3431-3449, 7LG3451, 7LG3452, 7LG3454, 7LG3456, 7LG3458-3460, 7LG3462-3467, 7LG3470, 7LG3471, 7LG3473, 7LG3476, 7LG3479-3483, 7LG3485, 7LG3487-3489, 7LG3491-3500, 7LG3502-3512, 7LG3514, 7LG3515, 7LG3517-3521, 7LG3523, 7LG3525, 7LG3526, 7LG3528-3535, 7LG3537, 7LG3539-3544, 7LG3546-3548, 7LG3550, 7LG3552, 7LG3554, 7LG3556, 7LG3558, 7LG3560-3564, 7LG3566-3571, 7LG3573, 7LG3575-3578, 7LG3581-3586, 7LG3593, 7LG3597-3599, 7LG3601, 7LG3602, 7LG3604, 7LG3605, 7LG3607, 7LG3609, 7LG3610, 7LG3612, 7LG3613, 7LG3616, 7LG3617, 7LG3619, 7LG3621, 7LG3623-3626, 7LG3628-3633, 7LG3636, 7LG3639, 7LG3641, 7LG3642, 7LG3645, 7LG3649, 7LG3650, 7LG3652, 7LG3653, 7LG3655, 7LG3656, 7LG3658-3660, 7LG3662, 7LG3663, 7LG3665-3669, 7LG3671-3675, 7LG3677-3681, 7LG3683-3688, 7LG3690-3696, 7LG3698-3702, 7LG3704-3714, 7LG3717, 7LG3722-3736, 7LG3738, 7LG3739, 7LG3741-3747, 7LG3749, 7LG3750, 7LG3752, 7LG3753, 7LG3755, 7LG3757, 7LG3758, 7LG3761-3765, 7LG3767-3781, 7LG3783, 7LG3785, 7LG3787-3789, 7LG3793, 7LG3796-3799, 7LG3801-3811, 7LG3813-3822, 7LG3827-3830, 7LG3833, 7LG3835, 7LG3837-3847, 7LG3852-3856, 7LG3860, 7LG3862, 7LG3864, 7LG3866, 7LG3868, 7LG3871, 7LG3876, 7LG3877, 7LG3883-3890, 7LG3892, 7LG3893, 7LG3897, 7LG3900, 7LG3904, 7LG3907, 7LG3909-3918, 7LG3920, 7LG3921, 7LG3924, 7LG3927, 7LG3932, 7LG3938, 7LG3941, 7LG3944-3951, 7LG3953, 7LG3954, 7LG3956, 7LG3960, 7LG3962, 7LG3963, 7LG3965, 7LG3966, 7LG3968, 7LG3970, 7LG3973, 7LG3976, 7LG3978-3980, 7LG3983-3989, 7LG3991, 7LG3992, 7LG3994, 7LG3997, 7LG3999, 7LG4001, 7LG4003, 7LG4004, 7LG4007, 7LG4009, 7LG4011, 7LG4013, 7LG4016-4020, 7LG4024, 7LG4025, 7LG4027-4029, 7LG4031, 7LG4033, 7LG4035-4037, 7LG4039-4051, 7LG4053-4055, 7LG4057, 7LG4059-4069, 7LG4071, 7LG4075, 7LG4077-4081, 7LG4083, 7LG4085-4088, 7LG4090-4092, 7LG4094, 7LG4097-4101, 7LG4104, 7LG4105, 7LG4107, 7LG4108, 7LG4110, 7LG4112, 7LG4114, 7LG4116-4122, 7LG4124, 7LG4125, 7LG4127, 7LG4128, 7LG4130, 7LG4132, 7LG4133, 7LG4135, 7LG4137-4139, 7LG4141-4143, 7LG4146, 7LG4148-4150, 7LG4152, 7LG4155, 7LG4159, 7LG4162, 7LG4164, 7LG4168, 7LG4171, 7LG4172, 7LG4174, 7LG4176, 7LG4183, 7LG4186, 7LG4188, 7LG4190, 7LG4195, 7LG4198, 7LG4200, 7LG4203, 7LG4205, 7LG4206, 7LG4210-4212, 7LG4214, 7LG4215, 7LG4217, 7LG4219, 7LG4220, 7LG4223, 7LG4225, 7LG4226, 7LG4228, 7LG4230, 7LG4234, 7LG4235, 7LG4237, 7LG4239, 7LG4242, 7LG4244, 7LG4245, 7LG4247, 7LG4249, 7LG4250, 7LG4252-4257, 7LG4259, 7LG4260, 7LG4262, 7LG4264, 7LG4266, 7LG4268, 7LG4271, 7LG4273, 7LG4276, 7LG4279, 7LG4283, 7LG4284, 7LG4286, 7LG4296, 7LG4297, 7LG4299, 7LG4308, 7LG4314, 7LG4316, 7LG4318, 7LG4320-4323, 7LG4325, 7LG4327-4329, 7LG4331-4342, 7LG4344-4348, 7LG4350-4354, 7LG4356, 7LG4358, 7LG4360, 7LG4361, 7LG4366, 7LG4368, 7LG4370, 7LG4372, 7LG4375, 7LG4381, 7LG4383, 7LG4386, 7LG4389, 7LG4398-4401, 7LG4403, 7LG4410, 7LG4412, 7LG4413, 7LG4415, 7LG4416, 7LG4418, 7LG4419, 7LG4421, 7LG4423-4425, 7LG4427, 7LG4430, 7LG4431, 7LG4433, 7LG4437, 7LG4440, 7LG4456, 7LG4459, 7LG4460, 7LG4462, 7LG4464, 7LG4466, 7LG4470, 7LG4472, 7LG4474, 7LG4484, 7LG4490, 7LG4492, 7LG4493, 7LG4495, 7LG4497, 7LG4499, 7LG4503, 7LG4505, 7LG4508, 7LG4509, 7LG4521, 7LG4522, 7LG4526, 7LG4535, 7LG4541, 7LG4562, 7LG4563, 7LG4586, 7LG4592, 7LG4631, 7LG4633, 7LG4671-4673, 7LG4675, 7LG4677-4679, 7LG4681-4685, 7LG4691, 7LG4699, 7LG4711, 7LG4745, 7LG4751, 7LG4768, 7LG4774, 7LG4804, 7LG4821, 7LG4822)
Parts Needed
6 - 6I2538 Clip Add injectors and related seals if clip is broken in more than three pieces. Add 336044 O-Ring Seal if thrust pad o-ring is damaged.
Action Required
Parts Stock
Remove all of the following injector groups from parts stock. Rework as described in the attached procedure and return to stock.
4P1410 Injector Group4P1420 Injector Group4P2810 Injector Group4P2820 Injector Group4P9510 Injector Group4P9520 Injector Group4P9610 Injector Group4P9620 Injector Group0R3177 Injector Group0R3178 Injector Group0R3400 Injector GroupAffected Product
Rework the injector groups as described in the attached procedure.
Service Claim Allowances
Parts Stock
Submit one claim for all injector groups removed from parts stock and reworked. List the labor to repair each injector on a separate labor line. A maximum of .2 hours labor per fuel injector will be allowed to remove and install the clip.
Affected Product
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.
(1-Rework Procedure)Rework Procedure
Parts Stock or Off Engine
Illustration 1 - 9U5300 Unit Injector Spring Compressor Group
Illustration 2 - Compressor Group In Bench Vice
Illustration 3 - Use caution when handling injectors with missing clips. Loose springs and retainers will allow ball to come loose and fall into the engine.1. Remove injectors from packaging and inspect for a paint stripe across the top face of the spring retainer (either yellow or red). The paint stripe indicates the unit injector has been reworked previously. If a clip has failed and the spring/tappet/plunger are loose, use care during injector removal. The plunger retention ball (see Illustration 3) can drop out and fall into the cylinder/engine.
2. Install service tool in a bench vice as shown in Illustration 2 (position to allow for horizontal installation of injector).3. Use an o-ring pick to remove the o-ring from the injector spring retainer. Remove the rocker arm thrust pad.4. Install the injector in the 9U5300 Unit Injector Spring Compressor Group. Tighten the 5P0541 Nut to compress the spring enough to allow removal of the clip (the clip works like a valve keeper).5. Use a small magnet (pencil size works best) and a suitable clip removal tool to remove the oil clip from the injector. Do not release tension on the spring until a new clip is installed. Releasing tension before a new clip is installed will cause the injector will come apart.
6. Injectors removed from engines only. Inspect the clip that was removed. If the clip is broken in more than three (3) pieces (or if you suspect small pieces have fallen into the injector) the unit injector must be replaced.7. Install a new 6I2538 clip and remove injector from spring compressor group.8. Install thrust pad and thrust pad retaining o-ring. If the thrust pad retaining o-ring is damaged install a new 336044 O-Ring Seal.
9. Mark across the top face of the spring retainer with a yellow paint stripe.10. Repackage
Fuel Injector Clips may fail on certain 3176 Truck Engines. A new 6I2538 Clip, made from higher strength material, can be installed to increase the reliability and service life of the injector.
Affected Product
Model & Identification Number
The following 3176 Truck Engines if not previously reworked and stamped with "3X" next to Serial No. Plate.
3176 (7LG1-749, 7LG751-799, 7LG801-1110, 7LG1112-1278, 7LG1281, 7LG1282, 7LG1284-2057, 7LG2059, 7LG2060, 7LG2062-2100, 7LG2102-2267, 7LG2270, 7LG2272, 7LG2273, 7LG2275, 7LG2276, 7LG2278-2285, 7LG2287-2300, 7LG2302-2353, 7LG2355-2423, 7LG2425-2669, 7LG2671-2678, 7LG2680-2724, 7LG2727-2730, 7LG2733-2894, 7LG2896-3043, 7LG3045-3105, 7LG3107-3216, 7LG3218-3220, 7LG3222-3240, 7LG3242-3247, 7LG3249-3273, 7LG3275-3334, 7LG3336-3382, 7LG3384-3396, 7LG3398-3403, 7LG3405-3407, 7LG3409-3419, 7LG3421-3424, 7LG3426-3429, 7LG3431-3449, 7LG3451, 7LG3452, 7LG3454, 7LG3456, 7LG3458-3460, 7LG3462-3467, 7LG3470, 7LG3471, 7LG3473, 7LG3476, 7LG3479-3483, 7LG3485, 7LG3487-3489, 7LG3491-3500, 7LG3502-3512, 7LG3514, 7LG3515, 7LG3517-3521, 7LG3523, 7LG3525, 7LG3526, 7LG3528-3535, 7LG3537, 7LG3539-3544, 7LG3546-3548, 7LG3550, 7LG3552, 7LG3554, 7LG3556, 7LG3558, 7LG3560-3564, 7LG3566-3571, 7LG3573, 7LG3575-3578, 7LG3581-3586, 7LG3593, 7LG3597-3599, 7LG3601, 7LG3602, 7LG3604, 7LG3605, 7LG3607, 7LG3609, 7LG3610, 7LG3612, 7LG3613, 7LG3616, 7LG3617, 7LG3619, 7LG3621, 7LG3623-3626, 7LG3628-3633, 7LG3636, 7LG3639, 7LG3641, 7LG3642, 7LG3645, 7LG3649, 7LG3650, 7LG3652, 7LG3653, 7LG3655, 7LG3656, 7LG3658-3660, 7LG3662, 7LG3663, 7LG3665-3669, 7LG3671-3675, 7LG3677-3681, 7LG3683-3688, 7LG3690-3696, 7LG3698-3702, 7LG3704-3714, 7LG3717, 7LG3722-3736, 7LG3738, 7LG3739, 7LG3741-3747, 7LG3749, 7LG3750, 7LG3752, 7LG3753, 7LG3755, 7LG3757, 7LG3758, 7LG3761-3765, 7LG3767-3781, 7LG3783, 7LG3785, 7LG3787-3789, 7LG3793, 7LG3796-3799, 7LG3801-3811, 7LG3813-3822, 7LG3827-3830, 7LG3833, 7LG3835, 7LG3837-3847, 7LG3852-3856, 7LG3860, 7LG3862, 7LG3864, 7LG3866, 7LG3868, 7LG3871, 7LG3876, 7LG3877, 7LG3883-3890, 7LG3892, 7LG3893, 7LG3897, 7LG3900, 7LG3904, 7LG3907, 7LG3909-3918, 7LG3920, 7LG3921, 7LG3924, 7LG3927, 7LG3932, 7LG3938, 7LG3941, 7LG3944-3951, 7LG3953, 7LG3954, 7LG3956, 7LG3960, 7LG3962, 7LG3963, 7LG3965, 7LG3966, 7LG3968, 7LG3970, 7LG3973, 7LG3976, 7LG3978-3980, 7LG3983-3989, 7LG3991, 7LG3992, 7LG3994, 7LG3997, 7LG3999, 7LG4001, 7LG4003, 7LG4004, 7LG4007, 7LG4009, 7LG4011, 7LG4013, 7LG4016-4020, 7LG4024, 7LG4025, 7LG4027-4029, 7LG4031, 7LG4033, 7LG4035-4037, 7LG4039-4051, 7LG4053-4055, 7LG4057, 7LG4059-4069, 7LG4071, 7LG4075, 7LG4077-4081, 7LG4083, 7LG4085-4088, 7LG4090-4092, 7LG4094, 7LG4097-4101, 7LG4104, 7LG4105, 7LG4107, 7LG4108, 7LG4110, 7LG4112, 7LG4114, 7LG4116-4122, 7LG4124, 7LG4125, 7LG4127, 7LG4128, 7LG4130, 7LG4132, 7LG4133, 7LG4135, 7LG4137-4139, 7LG4141-4143, 7LG4146, 7LG4148-4150, 7LG4152, 7LG4155, 7LG4159, 7LG4162, 7LG4164, 7LG4168, 7LG4171, 7LG4172, 7LG4174, 7LG4176, 7LG4183, 7LG4186, 7LG4188, 7LG4190, 7LG4195, 7LG4198, 7LG4200, 7LG4203, 7LG4205, 7LG4206, 7LG4210-4212, 7LG4214, 7LG4215, 7LG4217, 7LG4219, 7LG4220, 7LG4223, 7LG4225, 7LG4226, 7LG4228, 7LG4230, 7LG4234, 7LG4235, 7LG4237, 7LG4239, 7LG4242, 7LG4244, 7LG4245, 7LG4247, 7LG4249, 7LG4250, 7LG4252-4257, 7LG4259, 7LG4260, 7LG4262, 7LG4264, 7LG4266, 7LG4268, 7LG4271, 7LG4273, 7LG4276, 7LG4279, 7LG4283, 7LG4284, 7LG4286, 7LG4296, 7LG4297, 7LG4299, 7LG4308, 7LG4314, 7LG4316, 7LG4318, 7LG4320-4323, 7LG4325, 7LG4327-4329, 7LG4331-4342, 7LG4344-4348, 7LG4350-4354, 7LG4356, 7LG4358, 7LG4360, 7LG4361, 7LG4366, 7LG4368, 7LG4370, 7LG4372, 7LG4375, 7LG4381, 7LG4383, 7LG4386, 7LG4389, 7LG4398-4401, 7LG4403, 7LG4410, 7LG4412, 7LG4413, 7LG4415, 7LG4416, 7LG4418, 7LG4419, 7LG4421, 7LG4423-4425, 7LG4427, 7LG4430, 7LG4431, 7LG4433, 7LG4437, 7LG4440, 7LG4456, 7LG4459, 7LG4460, 7LG4462, 7LG4464, 7LG4466, 7LG4470, 7LG4472, 7LG4474, 7LG4484, 7LG4490, 7LG4492, 7LG4493, 7LG4495, 7LG4497, 7LG4499, 7LG4503, 7LG4505, 7LG4508, 7LG4509, 7LG4521, 7LG4522, 7LG4526, 7LG4535, 7LG4541, 7LG4562, 7LG4563, 7LG4586, 7LG4592, 7LG4631, 7LG4633, 7LG4671-4673, 7LG4675, 7LG4677-4679, 7LG4681-4685, 7LG4691, 7LG4699, 7LG4711, 7LG4745, 7LG4751, 7LG4768, 7LG4774, 7LG4804, 7LG4821, 7LG4822)
Parts Needed
6 - 6I2538 Clip Add injectors and related seals if clip is broken in more than three pieces. Add 336044 O-Ring Seal if thrust pad o-ring is damaged.
Action Required
Parts Stock
Remove all of the following injector groups from parts stock. Rework as described in the attached procedure and return to stock.
4P1410 Injector Group4P1420 Injector Group4P2810 Injector Group4P2820 Injector Group4P9510 Injector Group4P9520 Injector Group4P9610 Injector Group4P9620 Injector Group0R3177 Injector Group0R3178 Injector Group0R3400 Injector GroupAffected Product
Rework the injector groups as described in the attached procedure.
Service Claim Allowances
Parts Stock
Submit one claim for all injector groups removed from parts stock and reworked. List the labor to repair each injector on a separate labor line. A maximum of .2 hours labor per fuel injector will be allowed to remove and install the clip.
Affected Product
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.
(1-Rework Procedure)Rework Procedure
Parts Stock or Off Engine
Illustration 1 - 9U5300 Unit Injector Spring Compressor Group
Illustration 2 - Compressor Group In Bench Vice
Illustration 3 - Use caution when handling injectors with missing clips. Loose springs and retainers will allow ball to come loose and fall into the engine.1. Remove injectors from packaging and inspect for a paint stripe across the top face of the spring retainer (either yellow or red). The paint stripe indicates the unit injector has been reworked previously. If a clip has failed and the spring/tappet/plunger are loose, use care during injector removal. The plunger retention ball (see Illustration 3) can drop out and fall into the cylinder/engine.
2. Install service tool in a bench vice as shown in Illustration 2 (position to allow for horizontal installation of injector).3. Use an o-ring pick to remove the o-ring from the injector spring retainer. Remove the rocker arm thrust pad.4. Install the injector in the 9U5300 Unit Injector Spring Compressor Group. Tighten the 5P0541 Nut to compress the spring enough to allow removal of the clip (the clip works like a valve keeper).5. Use a small magnet (pencil size works best) and a suitable clip removal tool to remove the oil clip from the injector. Do not release tension on the spring until a new clip is installed. Releasing tension before a new clip is installed will cause the injector will come apart.
6. Injectors removed from engines only. Inspect the clip that was removed. If the clip is broken in more than three (3) pieces (or if you suspect small pieces have fallen into the injector) the unit injector must be replaced.7. Install a new 6I2538 clip and remove injector from spring compressor group.8. Install thrust pad and thrust pad retaining o-ring. If the thrust pad retaining o-ring is damaged install a new 336044 O-Ring Seal.
9. Mark across the top face of the spring retainer with a yellow paint stripe.10. Repackage
Parts cover EVINRUDE:
0329562
0329562 COVER, Temp switch
BE10FAEDC, BE10FAEUR, BE10FDLECM, BE10FDLEDR, BE10FDLEUA, BE115ELEDR, BE115ELEUA, BE115GLECM, BE130TLECE, BE130TLEDM, BE130TLEUB, BE150ELECD, BE150ELEDB, BE150ELEUC, BE15FAEDR, BE15FAEUA, BE15FDLECM, BE175EXECD, BE175EXEDB, BE175EXEUC, BE200CXECM, BE
0335474
0335474 COVER, Stern bracket, stbd.
BE115ELEDR, BE115ELEUA, BE115GLECM, BE115TLEDA, BE130TLECE, BE130TLEDM, BE130TLEUB, BE150ELECD, BE150ELEDB, BE150ELEUC, BE175EXECD, BE175EXEDB, BE175EXEUC, BE200CXECM, BE200CXEDR, BE200CXEUA, BE225CXECS, BE225CXEDE, BE225CXEUD, BE90ELEDR, BE90ELEUA,
0335475
0335475 COVER, Stern bracket, port
BE115ELEDR, BE115ELEUA, BE115GLECM, BE115TLEDA, BE130TLECE, BE130TLEDM, BE130TLEUB, BE150ELECD, BE150ELEDB, BE150ELEUC, BE175EXECD, BE175EXEDB, BE175EXEUC, BE200CXECM, BE200CXEDR, BE200CXEUA, BE225CXECS, BE225CXEDE, BE225CXEUD, BE90ELEDR, BE90ELEUA,
0435482
0435482 COVER & SEAL ASSY.
BE115ELEDR, BE115ELEUA, BE115GLECM, BE115TLEDA, BE130TLECE, BE130TLEDM, BE130TLEUB, BE150ELECD, BE150ELEDB, BE150ELEUC, BE175EXECD, BE175EXEDB, BE175EXEUC, BE200CXECM, BE200CXEDR, BE200CXEUA, BE225CXECS, BE225CXEDE, BE225CXEUD, BE250CXECB, BE250CXEDA
3010089
3010089 COVER, Rectifier, starboard
E115FPLEEC, E115FSLECS, E135FCXSSS, E150FCXECR, E150FCXEEA, E150FCXSSM, E150ICXEUC, E175FCXECS, E175FCXEEC, E175FCXSSR, E200FCXEEN, E225FCXEEN, E90FPLEEC, E90FSLECS
0344771
0344771 COVER, Thermostat
DE200HXAAA, DE200HXAAC, DE200HXAAD, DE200XCAAA, DE200XCAAC, DE200XCAAD, DE225CXAAA, DE225CXAAC, DE225CXAAD, DE225CXINS, DE225PXAAA, DE225PXAAC, DE225PXAAD, DE225PXINS, DE250CXAAA, DE250CXAAC, DE250CXAAD, DE250CXISF, DE250PXAAA, DE250PXAAC, DE250PXAAD
5004979
5004979 COVER, Lower Assy-Port
E200FCXSNF, E200FCXSOE, E200FCXSRB, E200FCXSTM, E200FHLSOR, E200FHLSRC, E200FPLSNF, E200FPLSOE, E200FPLSRB, E200FPLSTM, E225FCXSNF, E225FCXSOE, E225FCXSRB, E225FCXSTM, E225FHLSOB, E225FHLSRM, E225FHLSTA, E225FPLSOE, E225FPLSRB, E250FCXSNF, E250FCXSOB
5004980
5004980 COVER, Lower Assy-Stbd
E200FCXSNF, E200FCXSOE, E200FCXSRB, E200FCXSTM, E200FHLSOR, E200FHLSRC, E200FPLSNF, E200FPLSOE, E200FPLSRB, E200FPLSTM, E225FCXSNF, E225FCXSOE, E225FCXSRB, E225FCXSTM, E225FHLSOB, E225FHLSRM, E225FHLSTA, E225FPLSOE, E225FPLSRB, E250FCXSNF, E250FCXSOB