5007397 EVINRUDE CYLINDER/CRANKCASE Assy, 60-65 HP

This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4976" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Although this Program is to be administered as described above on the Affected Product, parts should be reworked in Parts Stock as soon as possible.
Termination Date
November 30, 2000Problem
The 9Y5710 and 1446081 Seawater Pump Groups may leak oil past the oil seal collar. A new seal collar can be installed.
Affected Product
Model & Identification Number
Group 1 (1240111 Pump)
3512 (3RS310-311 50Y1350, 50Y1352, 50Y1364-1365, 50Y1378-1379, 50Y1403-1404, 50Y1463, 50Y1465, 50Y1517-1518, 50Y1552-1553, 50Y1561, 50Y1563, 50Y1565, 50Y1627-1628, 50Y1630)
3512B (8EM253-256 4TN44-45, 4TN61-62, 4TN93-94, 4TN127-130, 4TN134-136, 4TN138, 4TN144-149 2GW223 7HM164-185 )
3516 (29Z851-852, 29Z881-883, 29Z887, 29Z892-894, 29Z903-904, 29Z911, 29Z919-920, 29Z922-923, 29Z930-931, 29Z946-947, 29Z955-956, 29Z1053-1054, 29Z1069-1070, 29Z1072, 29Z1085-1086, 29Z1100-1101, 29Z1111-1112, 29Z1132-1133, 29Z1156-1157, 29Z1163-1164, 29Z1187-1188, 29Z1204-1205, 29Z1236, 29Z1238, 29Z1249-1250, 29Z1261-1262, 29Z1275, 29Z1281, 29Z1284-1285, 29Z1298-1299 72Z520-521, 72Z541)
3516B (8KN68-70, 8KN81, 8KN83-84, 8KN92-96, 8KN98-104, 8KN106-108, 8KN116-119, 8KN123-126, 8KN129-130, 8KN138, 8KN142, 8KN144-152, 8KN160, 8KN187-193, 8KN202-204, 8KN207-209, 8KN227-228, 8KN230, 8KN235, 8KN244, 8KN246-249 8CN134-150 )
Group 2 (1488000 Pump)
3508B (2BM113-133)
3512B (7HM186-200)
3516B (8CN151-165)
Parts Needed
Group 1 (1240111 Pump)
1 - 5N2902 SEAL1 - 5N2904 BRACKET AS1 - 5N9006 SEAL GP1 - 5N9012 PIN-COTTER2 - 5N9015 SHIM2 - 5N9016 SHIM1 - 5N9202 FLANGE1 - 9Y5072 SEAL2 - 1754984 SETSCREW1 - 1754985 SEAL-O-RING1 - 1754986 RING-RETAINING1 - 1754983 RING-RETAINING1 - 4C4032 COMPOUNDGroup 2 (1488000 Pump)
1 - 5N2904 BRACKET AS1 - 3N8217 SHIM1 - 3N8218 SHIM1 - 3N8462 SEAL-O-RING1 - 3N8466 RING-RETAINING1 - 5N2902 SEAL-OIL1 - 5N9006 SEAL GP1 - 1466769 SEAL1 - 1487994 LOCKNUT1 - 1754981 LOCKWASHER1 - 1754982 SHIM1 - 1754983 RING-RETAINING2 - 1754984 SETSCREW1 - 1754985 SEAL-O-RING1 - 4C4032 COMPOUNDAction Required
Affected Product
New seal collar installation procedure
1. Clean shaft with acetone based cleaner.2. Apply 4C4032 Locking Compound to shaft at a distance of 15 mm from shoulder around bearing diameter.3. Slide collar on and rotate 180 degrees in both directions to evenly apply 4C4032 Locking Compound.4. Let 4C4032 Locking Compound cure 60 minutes.5. Install new oring between collar and retaining ring. (select proper retaining ring and seals from the parts list based upon which pump group is being reworked. For Group 1 pumps two shaft diameters exist. Select retaining ring for best fit on shaft.)6. Install new Retaining Ring.7. Tighten set screw to 0.8 0.1 N m while maintaining 490 45 N load on the retaining ring.Parts Stock
All 124011 and 1488000 Pumps in dealer stock need to be reworked. Pumps that are marked with a '-2CL' or a '-2CS' after the serial number have already been reworked by the supplier. The pump serial number is located on the non drive end body. If the serial number has no dash, or a '-2', it has not been updated.
Service Claim Allowances
Affected Product
This is a 4-hour job.
Hour ranges are for Pump hours. This program applies to engines with 20,000 hours or less.
Parts Stock
For each 124011 and 1488000 Pump reworked from dealer stock, 100% of Parts and 2 hours labor will be allowed. Submit one claim for all Pumps reworked in dealer stock.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.