0396558 EVINRUDE ENGINE COVER, Lower

Table 1
Diagnostic Codes Table
Code and Description Conditions which Generate this Code System Response
41-3 8 Volt DC Supply voltage above normal The digital sensor supply voltage is above normal for one second.
The Electronic Control Module (ECM) has been powered for three seconds. The code is logged.
All sensors are set to default values.
41-4 8 Volt DC Supply voltage below normal The digital sensor supply voltage is below normal for one second.
The ECM has been powered for three seconds.
100-10 Engine Oil Pressure Sensor abnormal rate of change The signal voltage has not changed at a normal rate for thirty seconds.
Engine speed must be above 600 rpm. The code is logged.
The value of the parameter is set to a gauge pressure of 600 kPa (87 psi).
262-3 5 Volt Sensor DC Power Supply voltage above normal The analog sensor supply voltage is above normal for one second.
The ECM has been powered for three seconds. The code is logged.
All sensors are set to default values.
262-4 5 Volt Sensor DC Power Supply voltage below normal The analog sensor supply voltage is below normal for one second.
The ECM has been powered for three seconds.
1785-10 Intake Manifold Pressure Sensor abnormal rate of change The signal voltage has not changed at a normal rate for thirty seconds.
Engine speed must be above 1000 rpm. The code is logged.
The value of the parameter will be set to 100 kPa (15 psi). System OperationThe ECM supplies a regulated voltage of 5.0 0.2 VDC to the following sensors:
Engine oil pressure sensor
Fuel pressure sensor
Intake manifold pressure sensor
Transmission oil pressure sensor
Transmission oil temperature sensorThe ECM supplies a regulated voltage of 8.0 0.4 VDC to the following sensors:
Coolant level sensor
Coolant level sensor for the aftercooler
Left exhaust temperature sensor
Right exhaust temperature sensorThe supply voltage for the sensors is routed from the ECM to terminal A of each sensor connector. The sensor return for the sensors is routed from the ECM to terminal B of each sensor connector. The ECM provides short circuit protection for the internal power supply. A short circuit to the battery will not damage the internal power supply.If a -10 code is logged, this indicates that the 5 volt supply is not available at the sensor connector. During normal engine operation, each of the signals from the pressure sensors fluctuate slightly. When the 5 volt supply becomes unavailable at the pressure sensor connector, the signal from that sensor floats to a midrange value. The signal will not fluctuate. If the signal from the sensor remains abnormally steady for more than 30 seconds, the ECM will activate this code.Note: The sensors are not protected from overvoltage. A short from the supply line to the +Battery may damage the sensors. If any of the 3 diagnostic codes are active, it is possible that a sensor has been damaged. Repair the sensor supply and check for any active sensor diagnostic codes in order to determine if a sensor has failed.
Illustration 1 g01380077
Schematic for the sensor supply circuit
Illustration 2 g01380145
Locations of the connectors for the analog sensors and the digital sensors (rear engine view)
(1) Connector for the left exhaust temperature sensor
(2) Connector for the right exhaust temperature sensor
(3) J2/P2 ECM connectors
(4) Connector for the transmission oil pressure sensor
(5) Connector for the transmission oil temperature sensor
Illustration 3 g01380160
Sensor locations (left side engine view)
(6) Oil pressure sensor
Illustration 4 g01380161
Sensor locations (top front engine view)
(7) Intake manifold pressure sensor
(8) Coolant level sensor for the aftercooler
(9) Coolant level sensor
(10) Fuel pressure sensor
Illustration 5 g01380353
Terminal locations at the P2 ECM connector for the sensor supply
(P2-14) Digital return
(P2-15) Intake manifold pressure
(P2-16) Transmission oil pressure
(P2-17) Analog return
(P2-27) Transmission oil temperature
(P2-28) Engine oil pressure
(P2-29) Digital sensor supply
(P2-39) Right exhaust temperature
(P2-40) Fuel pressure
(P2-49) Coolant level
(P2-65) Left exhaust temperature
(P2-72) Analog sensor supply
(P2-73) Coolant level sensor for the aftercooler
(P2-92) Digital return
Illustration 6 g01159881
Terminal locations at the sensor connector for the sensor supply
(Terminal A) Sensor supply
(Terminal B) Sensor return
(Terminal C) Sensor signal
Table 2
Troubleshooting Test Steps Expected Results Results
1. Inspect the Electrical Connectors and the Wiring
A. Remove electrical power from the ECM. Turn the keyswitch to the OFF position.
B. Thoroughly inspect the connectors for sensors (1 through 4). Also, thoroughly inspect connectors (5 through 8) .
C. Perform a 45 N (10 lb) pull test on each of the wires in the ECM connectors that are associated with the circuit.
D. Check the allen head screw for each of the ECM connectors for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect", for details.
E. Check the harness and wiring for abrasion and for pinch points from the sensors back to the ECM.
All connectors, pins, and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.
Result: The harness and connectors appear to be OK. Proceed to Test Step 2.