0389111 EXTENSION KIT ASSY. 5 INCH LONGER PARTS EVINRUDE
25802C
EXTENSION
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25802C
EVINRUDE
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this procedure to determine if the PTO shutdown is operating correctly.The following background information is related to this procedure:PTO Shutdown TimerA programmable parameter for the PTO shutdown timer is provided. This timer will shut down the engine when all of the following conditions are met:
The PTO shutdown time that is programmed has expired.
The ECM is programmed to use "Dedicated PTO" parameters.
The status of auxiliary input 1 is ON and the ECM is in the dedicated PTO mode.
The engine is not in cold mode.During the last 90 seconds of the PTO Shutdown Timer, the check engine lamp will begin flashing. If the vehicle is equipped with a PTO switch on lamp, the PTO switch on lamp will begin flashing during the last 90 seconds.If the PTO shutdown timer is activated and the timer stops the engine, the following event code will be generated.
71-14 PTO Shutdown (47)If auxiliary output 1, auxiliary output 2, or auxiliary output 3 are programmed to "Engine Shutdown Output", the ECM and portions of the truck electrical system will be shut down.Note: Fuel rates are not monitored while the PTO shutdown timer is active. Shutdown will occur regardless of load. Unlike the idle shutdown timer, the PTO shutdown timer cannot be overridden by using the clutch pedal or the brake pedal.Test Step 1. Verify Activation of the PTO Shutdown Timer
Connect the electronic service tool to the data link connector.
Access the "Customer Parameters" on the electronic service tool. Access the following display screens in order:
"Service"
"Configuration"
Record the programmed PTO shutdown time. The PTO shutdown Time must be between 3 and 1440 minutes. If the PTO shutdown time is programmed to 0, the timer is disabled.
Start the engine. Allow the engine to warm up until the coolant temperature is 38 °C (100 °F). Allow the engine to operate at the programmed low idle and turn off any unnecessary accessory devices.
Ensure that all unnecessary loads are turned off.
Use the following procedure in order to check the operation of the PTO shutdown:
Park the vehicle.
Ensure that the PTO configuration is programmed to "Cab Switches", to "Remote Switches" or to "Remote Throttle".
Ensure that the status of the auxiliary input 1 is on.
Ensure that the vehicle speed is 0 km/h (0 mph) on the electronic service tool or on the dash display.
Observe the status of the "PTO Shutdown".Expected Result:Result 1 The status of the parameter for "PTO Shutdown" indicates "COUNTING".Result 2 The ECM is not reading the proper conditions for activation of the timer.Results:
Result 1 - The ECM is reading the proper conditions for the activation of the PTO shutdown timer. Proceed to Test Step 2.
Result 2 - Proceed to Test Step 3.Test Step 2. Use the Electronic Service Tool to Verify the Driver Alert Function of the PTO Shutdown
Connect the electronic service tool to the data link connector.
Use the following procedure in order to activate the PTO shutdown timer:
Access the "Customer Parameters" on the electronic service tool. Access the following display screens in order:
"Service"
"Configuration"
Record the programmed PTO shutdown time. The PTO shutdown time must be between 3 and 1440 minutes. If the PTO shutdown time is programmed to 0, the timer is disabled.
Reprogram the PTO shutdown time to 3 minutes for this test.
Observe the following items during the 90 second period before the programmed shutdown time:
Check engine lamp
Status of the PTO shutdown timer
PTO switch on lampDuring the 90 second period before the scheduled shutdown, the status should change from "COUNTING" to "DRIVER ALERT". The check engine lamp and the PTO switch on lamp should flash rapidly.Note: A PTO switch on lamp is an optional feature and the PTO switch on lamp may not be installed.
Reprogram the PTO shutdown timer to the value that was recorded earlier for this test.Expected Result:Result 1 The driver alert function of the PTO shutdown operates in the manner that is described above.Result 2 The PTO switch on lamp did not flash.Result 3 The check engine lamp did not flash.Results:
Result 1 - The PTO shutdown timer is operating properly. Clear all diagnostic codes. Stop.
Result 2 - The PTO switch on lamp did not flash during the driver alert.Repair: Perform the following diagnostic procedure: Troubleshooting, "PTO Switch ON Lamp Circuit - Test" Stop.
Result 3 - The check engine lamp did not flash during the driver alert.Repair: Perform the following diagnostic procedure:Troubleshooting, "Check Engine Lamp Circuit - Test" Stop.Test Step 3. Check the State of the Related Conditions when the Vehicle is Parked
Check the state of the following related conditions when the vehicle is parked:
Ensure that the vehicle speed is 0 km/h (0 mph) on the electronic service tool or on the dash display.
Ensure that the engine is not in cold mode.Note: The electronic service tool status screen will indicate if the cold mode is active.
Ensure that the status of auxiliary input 1 is on.Expected Result:Result 1 Vehicle speed is not indicated as 0 km/h (0 mph).Result 2 The electronic service tool status screen indicates that the engine is in the cold mode.Result 3 The PTO on/off switch is not on.Results:
Result 1 - Continue by testing the vehicle speed circuit.Repair: Perform the following diagnostic procedure: Troubleshooting, "Vehicle Speed Circuit - Test" Stop.
Result 2 - The engine must not be in cold mode operation while this test procedure is being performed. Allow the engine to run until the coolant temperature exceeds 38 °C (100 °F). Troubleshoot and repair any related conditions. Stop.
Result 3 - Continue by testing the circuit for the PTO on/off switch.Repair: Perform the following diagnostic procedure: Troubleshooting, "PTO Switch Circuit - Test" Stop.
The PTO shutdown time that is programmed has expired.
The ECM is programmed to use "Dedicated PTO" parameters.
The status of auxiliary input 1 is ON and the ECM is in the dedicated PTO mode.
The engine is not in cold mode.During the last 90 seconds of the PTO Shutdown Timer, the check engine lamp will begin flashing. If the vehicle is equipped with a PTO switch on lamp, the PTO switch on lamp will begin flashing during the last 90 seconds.If the PTO shutdown timer is activated and the timer stops the engine, the following event code will be generated.
71-14 PTO Shutdown (47)If auxiliary output 1, auxiliary output 2, or auxiliary output 3 are programmed to "Engine Shutdown Output", the ECM and portions of the truck electrical system will be shut down.Note: Fuel rates are not monitored while the PTO shutdown timer is active. Shutdown will occur regardless of load. Unlike the idle shutdown timer, the PTO shutdown timer cannot be overridden by using the clutch pedal or the brake pedal.Test Step 1. Verify Activation of the PTO Shutdown Timer
Connect the electronic service tool to the data link connector.
Access the "Customer Parameters" on the electronic service tool. Access the following display screens in order:
"Service"
"Configuration"
Record the programmed PTO shutdown time. The PTO shutdown Time must be between 3 and 1440 minutes. If the PTO shutdown time is programmed to 0, the timer is disabled.
Start the engine. Allow the engine to warm up until the coolant temperature is 38 °C (100 °F). Allow the engine to operate at the programmed low idle and turn off any unnecessary accessory devices.
Ensure that all unnecessary loads are turned off.
Use the following procedure in order to check the operation of the PTO shutdown:
Park the vehicle.
Ensure that the PTO configuration is programmed to "Cab Switches", to "Remote Switches" or to "Remote Throttle".
Ensure that the status of the auxiliary input 1 is on.
Ensure that the vehicle speed is 0 km/h (0 mph) on the electronic service tool or on the dash display.
Observe the status of the "PTO Shutdown".Expected Result:Result 1 The status of the parameter for "PTO Shutdown" indicates "COUNTING".Result 2 The ECM is not reading the proper conditions for activation of the timer.Results:
Result 1 - The ECM is reading the proper conditions for the activation of the PTO shutdown timer. Proceed to Test Step 2.
Result 2 - Proceed to Test Step 3.Test Step 2. Use the Electronic Service Tool to Verify the Driver Alert Function of the PTO Shutdown
Connect the electronic service tool to the data link connector.
Use the following procedure in order to activate the PTO shutdown timer:
Access the "Customer Parameters" on the electronic service tool. Access the following display screens in order:
"Service"
"Configuration"
Record the programmed PTO shutdown time. The PTO shutdown time must be between 3 and 1440 minutes. If the PTO shutdown time is programmed to 0, the timer is disabled.
Reprogram the PTO shutdown time to 3 minutes for this test.
Observe the following items during the 90 second period before the programmed shutdown time:
Check engine lamp
Status of the PTO shutdown timer
PTO switch on lampDuring the 90 second period before the scheduled shutdown, the status should change from "COUNTING" to "DRIVER ALERT". The check engine lamp and the PTO switch on lamp should flash rapidly.Note: A PTO switch on lamp is an optional feature and the PTO switch on lamp may not be installed.
Reprogram the PTO shutdown timer to the value that was recorded earlier for this test.Expected Result:Result 1 The driver alert function of the PTO shutdown operates in the manner that is described above.Result 2 The PTO switch on lamp did not flash.Result 3 The check engine lamp did not flash.Results:
Result 1 - The PTO shutdown timer is operating properly. Clear all diagnostic codes. Stop.
Result 2 - The PTO switch on lamp did not flash during the driver alert.Repair: Perform the following diagnostic procedure: Troubleshooting, "PTO Switch ON Lamp Circuit - Test" Stop.
Result 3 - The check engine lamp did not flash during the driver alert.Repair: Perform the following diagnostic procedure:Troubleshooting, "Check Engine Lamp Circuit - Test" Stop.Test Step 3. Check the State of the Related Conditions when the Vehicle is Parked
Check the state of the following related conditions when the vehicle is parked:
Ensure that the vehicle speed is 0 km/h (0 mph) on the electronic service tool or on the dash display.
Ensure that the engine is not in cold mode.Note: The electronic service tool status screen will indicate if the cold mode is active.
Ensure that the status of auxiliary input 1 is on.Expected Result:Result 1 Vehicle speed is not indicated as 0 km/h (0 mph).Result 2 The electronic service tool status screen indicates that the engine is in the cold mode.Result 3 The PTO on/off switch is not on.Results:
Result 1 - Continue by testing the vehicle speed circuit.Repair: Perform the following diagnostic procedure: Troubleshooting, "Vehicle Speed Circuit - Test" Stop.
Result 2 - The engine must not be in cold mode operation while this test procedure is being performed. Allow the engine to run until the coolant temperature exceeds 38 °C (100 °F). Troubleshoot and repair any related conditions. Stop.
Result 3 - Continue by testing the circuit for the PTO on/off switch.Repair: Perform the following diagnostic procedure: Troubleshooting, "PTO Switch Circuit - Test" Stop.
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