0382587 EVINRUDE GEARCASE ASSEMBLY

Illustration 1 g02350588
Typical Example
Table 1
SPECIFICATIONS FOR 339-5356 Turbocharger    
Callout     Part Number     Part Name     Specification Description    
9     9X-6620     Locknut     Apply 4C-5599 Anti-Seize Compound to the threads.
Torque to.........................70 5 N m (52 4 lb ft)    
10     1W-5455     Clamp     Torque to.........................
12 4 N m (106 35 lb in)    
11     243-2504     Clamp     Torque to.........................
18 N m (159 lb in)
Loosen clamp and retighten.
Torque to.........................
13.6 1.2 N m (120 11 lb in)    
12     239-5858     Compressor Clamp     Torque to.........................
13.6 1.2 N m (120 11 lb in)    
-     -     -     Put clean engine oil in the oil inlet of the turbocharger after assembly or before installation. This action will provide lubrication during start-up and during storage.    Removal Procedure
Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     4C-5599     Anti-Seize Compound     1    Start By:
Remove the right side access door and cover.
Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Either remove or position the exhaust elbow out of the way. Refer to REHS5014 - Special Instruction, "Reuse Guideline for the Flexible Exhaust Pipe Group on Tier 4 Engines".
Illustration 2 g02350582
Remove the heat wrap from turbocharger (5) . Disconnect hoses (3) and (8) .
Disconnect tube assemblies (4) and (7) .
Disconnect hose assembly (2) .
Disconnect hose assemblies (1) and (6) .
Illustration 3 g02350585
Typical Example
Remove nuts (9) and remove turbocharger (5) . Discard nuts (9) and remove the gasket.
Illustration 4 g02350586
Note: Band clamps (10) , (11) , and (12) are only to be used one time. Discard the clamp assemblies if the clamps are loosened.
Remove band clamp (10) in order to separate the adaptor from the turbine housing. Discard band clamp (10) .
Remove band clamp (11) in order to separate the turbine housing from the cartridge assembly. Discard band clamp (11) .
Remove band clamp (12) in order to separate the compressor housing from the cartridge assembly. Discard band clamp (12) .Installation Procedure
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
Install turbocharger (5) in the reverse order.
Install new band clamp (11) . Tighten band clamp (11) to a torque of 18 N m (159 lb in). Loosen band clamp (11) and retighten the clamp to a torque of 13.6 1.2 N m (120 11 lb in).
Install new band clamp (12) . Tighten band clamp (12) to a torque of 13.6 1.2 N m (120 11 lb in).
Install new band clamp (10) . Tighten band clamp (10) to a torque of 12 4 N m (106 35 lb in).
Apply Tooling (A) to the threads of new nuts (9) prior to installation.
Tighten nuts (9) to a torque of 70 5 N m (52 4 lb ft).
Put clean engine oil in the oil inlet of the turbocharger after assembly or before installation. This action will provide lubrication during start-up and during storage.