0393954 GEARCASE & BEARING ASSY. EVINRUDE
E40AELCCS, E45RCCDS, E45RCCUC, E50BECCS, E55RWLCDC, E55RWLCOS, E55RWLCUC, E65RWLCDR, E65RWLCOC, E65RWLCRS, E65WMLCDR, E65WMLCOC, M55RWLR, R45RCLR
GEARCASE

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Compatible models:
BRP EVINRUDE entire parts catalog list:
- GEARCASE - 40AR, 40AE, 40AT MODELS ONLY » 0393954
E45RCCUC, E45RCLCUC 1987
E50BECCS, E50BELCCS, E50TELCCS, E50TLCCS 1988
E55RWLCDC 1986
E55RWLCOS 1985
E55RWLCUC 1987
E65RWLCDR, E65TELCDR 1986
E65RWLCOC, E65TELCOC 1985
E65RWLCRS, E65TELCRS, E65WTLCRS 1984
E65WMLCDR 1986
E65WMLCOC, E65WTLCOC 1985
M55RWLR 1988
R45RCLR, R45RCR 1988
Information:
Safety Section
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Fuel injection lines MUST only be used once. Discard all fuel injection lines after use.
Fuel Line Removal and Installation Procedures
Required Parts
Table 1
Fuel Line Part Number Description Replacement Kit Part Number Description
292-3739 Fuel Line Tube Assembly for Pump line 310-6027 Fuel Lines Kit
284-9405 Fuel Line Tube Assembly for Line 1 310-6029 Fuel Lines Kit
284-9407 Fuel Line Tube Assembly for Line 6 352-8533 Fuel Lines Kit
284-9406 Fuel Line Tube Assembly for Line 5 352-8532 Fuel Lines Kit
310-8219 Clamp 347-5556 Fuel Lines Kit Replace the removed high-pressure fuel line with the corresponding Fuel Lines Kit. The clamp, the grommet, and the new fuel line that is supplied with the Fuel Lines Kit must be used as the replacements for the old parts. Refer to Table 1.Note: Do not reuse the old clamp, the old grommet, and the old fuel line.Removal Procedure
Turn the fuel supply to the OFF position.
Disconnect the battery. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Disconnect".
Illustration 1 g01444637
Illustration 2 g01635754
Illustration 3 g01687853
Remove bolts (10) and clamps (9) at Locations (1), (2), (3), and (5). Take note of rubber grommets (8) in clamps (9) at Locations (1), (2), (3), and (5) .
Remove screw (11) and clamps (12) at Location (4). Discard the screw and the clamps. Do not reuse.
Loosen nut (7) on each end of fuel injection line (6). Remove fuel injection line (6). Repeat for the remaining fuel injection lines. Discard the fuel injection lines.Installation Procedure
Note: For installation of the bracket for Line 5, refer to Special Instruction, REHS4835.
Illustration 4 g02042205
Illustration 5 g01635754
Illustration 6 g02042206
Install a new fuel injection line (6). Hand tighten nut (7) on each end of the fuel injection line. Repeat for the remaining fuel injection lines.
Install clamps (9) at Locations (1), (2), (3), and (5). Make sure that rubber grommets (8) are placed correctly in clamps (9) at Locations (1), (2), (3), and (5). Failure to correctly place the grommet in the clamp could result in a failed fuel line. Install bolts (1
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Fuel injection lines MUST only be used once. Discard all fuel injection lines after use.
Fuel Line Removal and Installation Procedures
Required Parts
Table 1
Fuel Line Part Number Description Replacement Kit Part Number Description
292-3739 Fuel Line Tube Assembly for Pump line 310-6027 Fuel Lines Kit
284-9405 Fuel Line Tube Assembly for Line 1 310-6029 Fuel Lines Kit
284-9407 Fuel Line Tube Assembly for Line 6 352-8533 Fuel Lines Kit
284-9406 Fuel Line Tube Assembly for Line 5 352-8532 Fuel Lines Kit
310-8219 Clamp 347-5556 Fuel Lines Kit Replace the removed high-pressure fuel line with the corresponding Fuel Lines Kit. The clamp, the grommet, and the new fuel line that is supplied with the Fuel Lines Kit must be used as the replacements for the old parts. Refer to Table 1.Note: Do not reuse the old clamp, the old grommet, and the old fuel line.Removal Procedure
Turn the fuel supply to the OFF position.
Disconnect the battery. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Disconnect".
Illustration 1 g01444637
Illustration 2 g01635754
Illustration 3 g01687853
Remove bolts (10) and clamps (9) at Locations (1), (2), (3), and (5). Take note of rubber grommets (8) in clamps (9) at Locations (1), (2), (3), and (5) .
Remove screw (11) and clamps (12) at Location (4). Discard the screw and the clamps. Do not reuse.
Loosen nut (7) on each end of fuel injection line (6). Remove fuel injection line (6). Repeat for the remaining fuel injection lines. Discard the fuel injection lines.Installation Procedure
Note: For installation of the bracket for Line 5, refer to Special Instruction, REHS4835.
Illustration 4 g02042205
Illustration 5 g01635754
Illustration 6 g02042206
Install a new fuel injection line (6). Hand tighten nut (7) on each end of the fuel injection line. Repeat for the remaining fuel injection lines.
Install clamps (9) at Locations (1), (2), (3), and (5). Make sure that rubber grommets (8) are placed correctly in clamps (9) at Locations (1), (2), (3), and (5). Failure to correctly place the grommet in the clamp could result in a failed fuel line. Install bolts (1
Parts gearcase EVINRUDE:
0392196
0392196 GEARCASE & GRG. ASSY
E35AELCDE, E35AELCUD, E40AELCCS, E40ECDE, E40ECOB, E40ECRM, E40ECUD, E48ESLCCC, E48ESLCCC, E48ESLCUS, E48ESLCUS, E50BECCS, E50BECDE, E50BECNR, E50BECOB, E50BECRM, E50BECTA, E50BECUD, E60ECNM, E60ECTB, E60ELCDS, E60ELCOD, E60ELCRE, E60ELCUC, E70ELCNB,
0393138
0393138 GEARCASE ASSY.,Long
E65RWLCOC, E65RWLCRS, E65WMLCOC, E70ELCOS, E70ELCRD, E70ELCTE, E75ECOS, E75ECRD, E75ERCTE
0396355
0396355 GEARCASE SEAL KIT
E35AELCDE, E35AELCUD, E40AELCCS, E40ECDE, E40ECOB, E40ECUD, E48ESLCCC, E48ESLCCC, E48ESLCUS, E48ESLCUS, E50BECCS, E50BECDE, E50BECOB, E50BECUD, E60ELCDS, E60ELCOD, E60ELCUC, E70ELCOS, E75ECDC, E75ECOS, E75ECUR
0396533
0396534
0396349
0396349 GEARCASE SEAL KIT
BE50DTLEDC, BE50DTLEUR, BE60ELEDR, BE60ELEUA, BE60TLECM, BE70ELECB, BE70ELEDA, BE70ELEUM, E45RCLEUC, E50DTLECA, E50DTLEOS, E50TTLECA, E50TTLEDC, E50TTLEOS, E50TTLEUR, E55RSLC, E60ELCCR, E60ELCDS, E60ELCEA, E60ELCUC, E60ELEIB, E60ELENE, E60ELEOC, E60E
0396939
0396939 GEARCASE ASSY., Std.
E35AELCDE, E35AELCUD, E40AELCCS, E40ECDE, E40ECUD, E50BECCS, E50BECDE, E50BECUD
0396944