0315107 LINK, Throttle lever to cam EVINRUDE
100193A, 100293R, 115083D, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 85093B, 85193A, 85293R, 85393M, 85493B, 85593E, 85693D, 85993E
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BRP EVINRUDE entire parts catalog list:
- CYLINDER & CRANKCASE » 0315107
115083D 1970
115393M 1973
115493B 1974
115593 1975
115693D, 115693G, 115699D, 115699G 1976
115790S, 140740S, 140743S, 140783S, 85790S 1977
115793S, 115799S, 85793S, 85799S 1977
115983E, 115983S 1969
125183C 1971
125283R 1972
135383M 1973
135443B, 135483B, 135489B 1974
135543E, 135583E, 135589E 1975
135643D, 135643G, 135683D, 135683G 1976
85093B, 85093D 1970
85193A, 85193H 1971
85293R 1972
85393M 1973
85493B 1974
85593E 1975
85693D, 85693G, 85699G 1976
85993E, 85993M, 85993S 1969
Information:
1. Check each bearing cap (1) for its location on the engine. Each cap has an arrow which is toward the front of the block and a number which gives the location of that cap. Keep each bearing with the correct cap.2. Remove bearing caps No. 2 through No. 6. Remove thrust plates from No. 4 upper bearing.3. Install one of the flywheel bolts in each end of the crankshaft. Fasten a hoist to the crankshaft as shown. Remove No. 1 and No. 7 main bearing caps. Remove the crankshaft. The weight of the crankshaft is approximately 143 kg (315 lb) for the 3408 engine and approximately 180 kg (400 lb) for the 3412 engine.
Be careful not to damage the crankshaft journals when the crankshaft is removed.
4. Remove crankshaft gear (2) with Tool (A).5. Remove dowel and pin from the crankshaft with Tool (B).Install Crankshaft
1. Install pin (1) in the crankshaft end until it is extended from the surface a distance of 6.4 0.5 mm (.25 .02 in).2. Install dowel (2) until it is extended from the surface a distance of 4.1 5.0 mm (.16 .02 in). 3. Heat crankshaft gear (3) to a maximum temperature of 232°C (450°F). Install gear (3) on the crankshaft with groove (4) in alignment with dowel (2).4. Make sure the upper main bearings are clean. Put clean oil on the upper main bearings and journals of the crankshaft. 5. Install one of the flywheel bolts in each end of the crankshaft. Fasten a hoist to the crankshaft and put it in position in the block.
Use care to prevent damage to the crankshaft journals. Make sure the "V" mark on the crankshaft gear is in alignment with the "V" mark on the idler gear.
For more detail about installation of main bearings, see the topic "Remove & Install Crankshaft Main Bearings".6. Check the bearing clearances with Plastigage.7. Put 2P-2506 Thread Lubricant on the bolts for caps No. 1 and No. 7. Install No. 1 and No. 7 caps with the bolts finger tight. Make sure the arrows on the caps are toward the front of the block. 8. Install thrust plates (5) for the No. 4 upper main bearing. Install the thrust plates with the side that had identification "BLOCK SIDE" toward the cylinder block.9. Put 2P-2506 Thread Lubricant on the bolts for caps NO. 2 through No. 6. Install caps No. 2 through No. 6. Install cap No. 2 through No. 6 with the bolts finger tight. Make sure the arrows are toward the front of the block.
Do not use an impact wrench to tighten the bolts the additional 120 degrees (1/3 of a turn).
10. Tighten the cap bolts as follows: a. Tighten the bolts on the tab end of the caps first to a torque of 260 14 N m (190 10 lb ft).b. Tighten the bolts on the other end of the caps to a torque of 260 14 N m (190 10 lb ft).c. Put a mark across the bolt head and cap. Tighten the bolts opposite the tab end 120 degrees (1/3 of a turn). 11. Check the end play of the crankshaft with Tool (A). Make sure the dial indicator is against a machine surface. End play with new thrust plates must be 0.15 to 0.51 mm (.006 to .020 in). The maximum end play with used thrust plates is 0.89 mm (.035 in).End By:a. install pistonsb. install flywheel housingc. install front housingd. install oil pump
Be careful not to damage the crankshaft journals when the crankshaft is removed.
4. Remove crankshaft gear (2) with Tool (A).5. Remove dowel and pin from the crankshaft with Tool (B).Install Crankshaft
1. Install pin (1) in the crankshaft end until it is extended from the surface a distance of 6.4 0.5 mm (.25 .02 in).2. Install dowel (2) until it is extended from the surface a distance of 4.1 5.0 mm (.16 .02 in). 3. Heat crankshaft gear (3) to a maximum temperature of 232°C (450°F). Install gear (3) on the crankshaft with groove (4) in alignment with dowel (2).4. Make sure the upper main bearings are clean. Put clean oil on the upper main bearings and journals of the crankshaft. 5. Install one of the flywheel bolts in each end of the crankshaft. Fasten a hoist to the crankshaft and put it in position in the block.
Use care to prevent damage to the crankshaft journals. Make sure the "V" mark on the crankshaft gear is in alignment with the "V" mark on the idler gear.
For more detail about installation of main bearings, see the topic "Remove & Install Crankshaft Main Bearings".6. Check the bearing clearances with Plastigage.7. Put 2P-2506 Thread Lubricant on the bolts for caps No. 1 and No. 7. Install No. 1 and No. 7 caps with the bolts finger tight. Make sure the arrows on the caps are toward the front of the block. 8. Install thrust plates (5) for the No. 4 upper main bearing. Install the thrust plates with the side that had identification "BLOCK SIDE" toward the cylinder block.9. Put 2P-2506 Thread Lubricant on the bolts for caps NO. 2 through No. 6. Install caps No. 2 through No. 6. Install cap No. 2 through No. 6 with the bolts finger tight. Make sure the arrows are toward the front of the block.
Do not use an impact wrench to tighten the bolts the additional 120 degrees (1/3 of a turn).
10. Tighten the cap bolts as follows: a. Tighten the bolts on the tab end of the caps first to a torque of 260 14 N m (190 10 lb ft).b. Tighten the bolts on the other end of the caps to a torque of 260 14 N m (190 10 lb ft).c. Put a mark across the bolt head and cap. Tighten the bolts opposite the tab end 120 degrees (1/3 of a turn). 11. Check the end play of the crankshaft with Tool (A). Make sure the dial indicator is against a machine surface. End play with new thrust plates must be 0.15 to 0.51 mm (.006 to .020 in). The maximum end play with used thrust plates is 0.89 mm (.035 in).End By:a. install pistonsb. install flywheel housingc. install front housingd. install oil pump
Parts link EVINRUDE:
0305994
0305994 LINK,Anchor
100193A, 100293R, 100882B, 10424G, 10524C, 10624G, 10724A, 115083D, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 15404G, 15504C, 15604A, 175740S, 18002C, 18102S, 18202R, 18304A, 1
0205037
0315021
0315024
0315096
0315096 LINK, Slow speed adjust, starboard
100193A, 115083D, 115983E, 125183C, 85093B, 85193A, 85993E
0321365
0387788
0321748
0321748 LINK,Reverse lock,starboard
100990S, 115790S, 115890C, 70873C, 70973R, E100MLCSC, E100WMLCDR, E100WMLCOC, E100WMLCRS, E110MLCDC, E110MLCUR, E115MLCIH, E115MLCNB, E115MLCOS, E115MLCRD, E115MLCSA, E115MLCTE, E140MLCIH, E140MLCNB, E140MLCSA, E140MLCTE, E140TLCRD, E60ELCDS, E60ELCU