0303277 RING, Retaining EVINRUDE
18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25902B, 33802M, 33902A, 3802A, 4006E, 40802A, 40852A, 40872A, 40902R, 40952R, 40972R, 4106D, 4206S, 4306C, 4406R, 4506A, 4606M, 4902B, 5802B, 6002
RING
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Compatible models:
18002C
18102S
18202R
18304A
18802A
18902B
25002C
25102S
25202R
25302A
25402M
25502B
25602E
25902B
33802M
33902A
3802A
4006E
40802A
40852A
40872A
40902R
40952R
40972R
4106D
4206S
4306C
4406R
4506A
4606M
4902B
5802B
6002B
6102E
6202D
6302S
6402C
6504R
6604A
6802A
6902M
9022A
9122R
9222M
9322B
9822D
9922S
EVINRUDE
BRP EVINRUDE entire parts catalog list:
- POWERHEAD GROUP » 0303277
18202R, 18203R 1972
18304A, 18305A 1973
18802A, 18802E, 18802M, 18803A, 18803E, 18803M 1968
18902B, 18902D, 18903B, 18903D 1969
25002C, 25002E, 25003C, 25003E 1970
25102S, 25103S 1971
25202R, 25203R, 25252R, 25253R 1972
25302A, 25303A, 25352A, 25353A 1973
25402M, 25403M, 25452M, 25453M 1974
25502B, 25503B, 25552B, 25553B 1975
25602E, 25603E, 25652E, 25653E 1976
25902B, 25902D, 25903B, 25903D 1969
33802M, 33802R, 33803M, 33803R, 33852M, 33852R, 33853M, 33853R 1968
33902A, 33903A, 33952A, 33953A 1969
3802A, 3802M, 3803A, 3803M, 3806A, 3806M, 3807A, 3807M, 3832A, 3832M, 3833A, 3833M, 3836A, 3836M, 3837A, 3837M 1968
4006E, 4007E, 4036E, 4037E 1970
40802A, 40802D, 40802S, 40803A, 40803D, 40803S 1968
40852A, 40852C, 40852D, 40852S, 40853A, 40853C, 40853D, 40853S 1968
40872A, 40872C, 40872D, 40873A, 40873C, 40873D 1968
40902R, 40903R 1969
40952R, 40953R 1969
40972R, 40973R 1969
4106D, 4107D, 4136D, 4137D 1971
4206S, 4236S 1972
4306C, 4336C 1973
4406R, 4436R 1974
4506A, 4536A 1975
4606M, 4636M 1976
4902B, 4906B, 4936B 1969
5802B, 5802E, 5802M, 5803B, 5803E, 5803M 1968
6002B, 6003B 1970
6102E, 6102G, 6103E, 6103G 1971
6202D, 6203D 1972
6302S, 6303S 1973
6402C, 6403C 1974
6504R, 6505R 1975
6604A, 6605A 1976
6802A, 6802C, 6802R, 6803A, 6803C, 6803R 1968
6902M, 6903M 1969
9022A, 9022C, 9023A, 9023C 1970
9122R, 9123R 1971
9222M, 9223M 1972
9322B, 9323B 1973
9822D, 9822E, 9823D, 9823E 1968
9922S, 9923S 1969
Information:
Recommended Actions
Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again.
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.ECM Parameters
Use the electronic service tool to make sure that the FLS and FTS parameters have been correctly entered.
Use the electronic service tool to ensure that the correct mode was selected.
Use the electronic service tool to verify that the correct engine rating has been provided.
Use the electronic service tool to verify the maximum engine speed limit.
Ensure that the repairs have eliminated the performance problems.
If the repairs have not eliminated the fault, proceed to "Electrical Connectors".Electrical Connectors
Turn the start switch to the ON position.
Use the electronic service tool to verify that the intake manifold pressure is 0 0.5 kPa (00 0.070 psi). Check the 5 Volt sensor supply for the intake manifold pressure. Refer to Troubleshooting, "5 Volt Sensor Supply Circuit - Test".
Use the electronic service tool to verify the throttle position status.
Run the engine until the speed is equal to the maximum no-load speed.
Use the electronic service tool to make sure that the throttle is set to reach the maximum no-load speed.
If the maximum no-load speed cannot be obtained refer to the troubleshooting guide for the machine.
If the fault has not been eliminated, proceed to "Air Intake and Exhaust System".Air Intake and Exhaust System
Ensure that the air filter is clean and serviceable.
Check the air intake and the exhaust system for the following defects:
Blockages
Restrictions
Damage to the air intake and exhaust lines and hoses
Make all necessary repairs to the engine.
If the fault has not been eliminated, proceed to "Valve Lash".Valve Lash
Check the valve lash and reset the valve lash, if necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve lash - Inspect and Adjust".
If the repair does not eliminate the fault, proceed to "Turbocharger".Turbocharger
Note: The turbocharger that is installed on this engine is a nonserviceable item. If any mechanical fault exists, except for the wastegate actuator, then the turbocharger must be replaced. The wastegate actuator can be replaced.
Ensure that the mounting bolts for the turbocharger are tight.
Check that the oil drain for the turbocharger is not blocked or restricted.
Check that the compressor housing for the turbocharger is free of dirt and debris.
Check that the turbine housing for the turbocharger is free of dirt and debris.
Check that the turbine blades rotate freely in the turbocharger.
Ensure that the wastegate on the turbocharger is adjusted correctly. Refer to Systems Operation, Testing and Adjusting, "Turbocharger - Inspect". If the wastegate actuator is faulty, replace the wastegate actuator. Refer to Disassembly and Assembly, "Turbocharger - Disassemble" and Disassembly and Assembly, "Turbocharger - Assemble".
If necessary, replace the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" and Disassembly and Assembly, "Turbocharger - Install".
Check that the repairs have eliminated the faults.
If the fault has not been eliminated, proceed to "Fuel Supply".Fuel Supply
Visually check the fuel tank for fuel. The fuel gauge may be faulty.
Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
If the temperature is below 0 °C (32 °F), check for solidified fuel (wax).
Check the primary filter/water separator for water in the fuel.
Check for fuel supply lines that are restricted.
Check that the low-pressure fuel lines are tight and secured properly.
Check the fuel filters.
Check the diesel fuel for contamination. Refer to Systems Operation, Testing and Adjusting, "Fuel Quality - Test".
Check for air in the fuel system. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
Ensure that the fuel system has been primed. Refer to Systems Operation, Testing and Adjusting, "Fuel System - Prime".
Check the fuel pressure. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
If the repair does not eliminate the fault, refer to "Low Compression (Cylinder Pressure)".Low Compression (Cylinder Pressure)
Perform a compression test. Refer to Systems Operation, Testing and Adjusting, "Compression - Test ".
If low compression is noted on any cylinders, investigate the cause and rectify any faults.Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Perform all necessary repairs.
Ensure that the repairs have eliminated the faults.
If the repair does not eliminate the fault, refer to "Individual Malfunctioning Cylinders".Individual Malfunctioning Cylinders
Use the electronic service tool to perform the "Cylinder Cut-out Test". Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated cylinder is not operating under normal conditions. If the isolation of a cylinder results in a reduction that is less than normal, the cylinder may be operating below normal performance. Investigate the cause of the fault on any cylinder that is not operating. Investigate the cause of the fault on any cylinder that is operating below normal performance.
If all cylinders have been checked and no faults were detected, proceed to "Electronic Unit Injectors".Electronic Unit Injectors
Use the electronic service tool to perform the "Cylinder Cut-out Test". Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated electronic unit injector is not operating under normal conditions. If the isolation of a cylinder results in a reduction that is less than normal, the electronic unit injector may be operating below normal performance.
Remove the electronic unit injector from the suspect cylinder. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install a new electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the test in 1. If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic U
Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again.
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.ECM Parameters
Use the electronic service tool to make sure that the FLS and FTS parameters have been correctly entered.
Use the electronic service tool to ensure that the correct mode was selected.
Use the electronic service tool to verify that the correct engine rating has been provided.
Use the electronic service tool to verify the maximum engine speed limit.
Ensure that the repairs have eliminated the performance problems.
If the repairs have not eliminated the fault, proceed to "Electrical Connectors".Electrical Connectors
Turn the start switch to the ON position.
Use the electronic service tool to verify that the intake manifold pressure is 0 0.5 kPa (00 0.070 psi). Check the 5 Volt sensor supply for the intake manifold pressure. Refer to Troubleshooting, "5 Volt Sensor Supply Circuit - Test".
Use the electronic service tool to verify the throttle position status.
Run the engine until the speed is equal to the maximum no-load speed.
Use the electronic service tool to make sure that the throttle is set to reach the maximum no-load speed.
If the maximum no-load speed cannot be obtained refer to the troubleshooting guide for the machine.
If the fault has not been eliminated, proceed to "Air Intake and Exhaust System".Air Intake and Exhaust System
Ensure that the air filter is clean and serviceable.
Check the air intake and the exhaust system for the following defects:
Blockages
Restrictions
Damage to the air intake and exhaust lines and hoses
Make all necessary repairs to the engine.
If the fault has not been eliminated, proceed to "Valve Lash".Valve Lash
Check the valve lash and reset the valve lash, if necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve lash - Inspect and Adjust".
If the repair does not eliminate the fault, proceed to "Turbocharger".Turbocharger
Note: The turbocharger that is installed on this engine is a nonserviceable item. If any mechanical fault exists, except for the wastegate actuator, then the turbocharger must be replaced. The wastegate actuator can be replaced.
Ensure that the mounting bolts for the turbocharger are tight.
Check that the oil drain for the turbocharger is not blocked or restricted.
Check that the compressor housing for the turbocharger is free of dirt and debris.
Check that the turbine housing for the turbocharger is free of dirt and debris.
Check that the turbine blades rotate freely in the turbocharger.
Ensure that the wastegate on the turbocharger is adjusted correctly. Refer to Systems Operation, Testing and Adjusting, "Turbocharger - Inspect". If the wastegate actuator is faulty, replace the wastegate actuator. Refer to Disassembly and Assembly, "Turbocharger - Disassemble" and Disassembly and Assembly, "Turbocharger - Assemble".
If necessary, replace the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" and Disassembly and Assembly, "Turbocharger - Install".
Check that the repairs have eliminated the faults.
If the fault has not been eliminated, proceed to "Fuel Supply".Fuel Supply
Visually check the fuel tank for fuel. The fuel gauge may be faulty.
Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
If the temperature is below 0 °C (32 °F), check for solidified fuel (wax).
Check the primary filter/water separator for water in the fuel.
Check for fuel supply lines that are restricted.
Check that the low-pressure fuel lines are tight and secured properly.
Check the fuel filters.
Check the diesel fuel for contamination. Refer to Systems Operation, Testing and Adjusting, "Fuel Quality - Test".
Check for air in the fuel system. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
Ensure that the fuel system has been primed. Refer to Systems Operation, Testing and Adjusting, "Fuel System - Prime".
Check the fuel pressure. Refer to Systems Operation, Testing and Adjusting, "Air in Fuel - Test".
If the repair does not eliminate the fault, refer to "Low Compression (Cylinder Pressure)".Low Compression (Cylinder Pressure)
Perform a compression test. Refer to Systems Operation, Testing and Adjusting, "Compression - Test ".
If low compression is noted on any cylinders, investigate the cause and rectify any faults.Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Perform all necessary repairs.
Ensure that the repairs have eliminated the faults.
If the repair does not eliminate the fault, refer to "Individual Malfunctioning Cylinders".Individual Malfunctioning Cylinders
Use the electronic service tool to perform the "Cylinder Cut-out Test". Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated cylinder is not operating under normal conditions. If the isolation of a cylinder results in a reduction that is less than normal, the cylinder may be operating below normal performance. Investigate the cause of the fault on any cylinder that is not operating. Investigate the cause of the fault on any cylinder that is operating below normal performance.
If all cylinders have been checked and no faults were detected, proceed to "Electronic Unit Injectors".Electronic Unit Injectors
Use the electronic service tool to perform the "Cylinder Cut-out Test". Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated electronic unit injector is not operating under normal conditions. If the isolation of a cylinder results in a reduction that is less than normal, the electronic unit injector may be operating below normal performance.
Remove the electronic unit injector from the suspect cylinder. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install a new electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the test in 1. If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic U
Parts ring EVINRUDE:
0202139
0202139 RING,Retainer
100882B, 18002C, 18102S, 18202R, 18802A, 18902B, 25002C, 25102S, 25202R, 25902B, 60072B, 60172C, 65272S, 65832B, 85852A, 85892A, 9122R, 9222M, 9322B
0302577
0302577 RING,Retaining,wrist pin
100193A, 100882B, 115083D, 115983E, 125183C, 18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25702H, 25802C, 25902B, 25904R, 33002M, 33802M, 33902A, 35602G, 40002A, 40052A, 40072A, 40102B, 40202
0203470
0203470 RING, Retaining, pawl
100193A, 115083D, 115983E, 125183C, 18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 2102A, 2202M, 2302B, 2402E, 25002C, 2502D, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25702H, 25802C, 25902B, 25904R, 2602S, 2702C, 2802R, 2902A, 35602G, 40202E,
0308852
0308853
0310331
0310331 RING,Clutch
3802A, 4006E, 4106D, 4206S, 4306C, 4406R, 4506A, 4606M, 4706B, 4806E, 4902B, 4904D, BE3REDS, BE4BREDS, BE4BREUC, E2WRSIR, E3BRCEC, E3BRESR, E3RCCM, E3RCUA, E3REIA, E3RENM, E3REOD, E3RERE, E3RETB, E3REUC, E3ROSIA, E3WRSIR, E4BRCICI, E4BRECRJ, E4BRHCCS
0312382
0312078