0380109 EVINRUDE RING SET, Piston,.025 o.s.

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PSP FOR INSTALLING A THROTTLE BODY THRUST WASHER ON CERTAIN 3408 AND 3412 SI INDUSTRIAL ENGINES TO INCREASE THE SERVICE LIF E OF THE THROTTLE ASSEMBLY - PS4507 - MAILED US AND CANADA, COFA, CFEL, COSA
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-152 A-103 AU-98 E-94 O-118 1250 PS4507 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4507" as Part Number, "7755" as Group Number, and "96" as Description Code. Termination Date
July 31, 1991
Problem
The service life of the 9Y5308 Throttle Assembly can be increased on certain 3408 and 3412 SI Industrial Engines by installing a throttle body thrust washer.
Affected Product
Model Identification Number 3408* 6NB1-763 3412* 7DB1-527 * Industrial Engines with PSG type governor only.
Parts Needed
1 - 4P2024 Washer 1 - 4P2026 Stop Collar 1 - 6L5296 Screw
Action Required
1. Remove 6L5296 Screw, 8L4470 Lever Assembly and 7W1163 Washer on 9Y4603 Throttle Assembly. See the illustration. 2. Install the 4P2024 Washer on the shaft so that tab on washer fits in slot on throttle assembly. 3. Close the throttle plate. 4. Place 4P2026 Collar on shaft and line up one of the holes in collar with hole in shaft such that holes are concentric with each other as shown in the illustration. 5. Install the 6L5296 Screw in the 4P2026 Collar (finger tight). 6. Open throttle plate approximately 30 degrees and tighten the 6L5296 Screw. 7. Orient throttle assembly so that shaft is vertical, then open and close throttle plate. Assembly is OK if throttle plate moves freely and "snaps" when closed. If throttle plate feels stiff and/or does not "snap" closed, the 4P2026 Collar will need to be repositioned. First check where the throttle plate is rubbing either closest to tabbed washer or farthest from tabbed washer. Proceed to Step 8. 8. With throttle plate closed, remove 6L5296 Screw and align shaft hole with: a) next lower collar hole if throttle plate rubs closest to washer. Proceed to Step 5. or b) next higher collar hole if throttle plate rubs farthest from washer. Proceed to Step 5. 9. If all holes have been tried and throttle plate still does not move freely, the collar should be ground on bottom side to fit (be sure to keep 125 u surface finish). ****** IMAGE: SEBE4361.00001.001 CAPTION: Location And Orientation Of Parts
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. (C/L) (Sell) All 100% 1 0 0 0 0 This is a 1-hour job.
Parts Disposition
Any parts removed (with the exception of cores used for Caterpillar Remanufactured parts) can be rendered useless and scrapped immediately upon completion of the repair.