5040694 EVINRUDE ROD SNAP

Illustration 1 g01863635
Typical example
Table 1
Specifications for 292-0886 Housing As    
Callout     Part Number     Part Name     Specification Description    
-     209-9219     Bolt     Final torque...................
22 N m (16 lb ft)
Tighten bolts in the sequence that is in illustration 1.    
-     -     -     The maximum out of concentricity between the crankshaft flange and the outside diameter of the rear seal for the crankshaft is
0.4 mm (0.01575 inch).    The sequence for installation of the rear oil seal
(11) (12) Torque for the fasteners ... 15 N m (11 lb ft) (1) (2) Torque for the fastener ... 22 N m (16 lb ft)Loosen fastener (11) and (12) by one complete turn.Removal Procedure
Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     194-3536     T40 Torx Socket     1    
B     227-4389     E10 Torx Socket     1    Start By:
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Illustration 2 g01985913
Note: The assembly of the crankshaft rear seal is nonserviceable. If the assembly of the crankshaft rear seal is removed, the assembly must be replaced.
Use Tooling (B) in order to remove Torx screws (1) from the assembly of crankshaft rear seal (2) .
Use Tooling (A) in order to remove Torx screws (3) from the assembly of the crankshaft rear seal.
Remove the assembly of crankshaft rear seal (2) from the cylinder block. Discard the assembly of crankshaft rear seal (2) .Note: It is not necessary to remove the plate for the engine oil pan in order to remove the crankshaft rear seal.Installation Procedure With Oil Pan in Position
Table 3
Required Tools    
Tool     Part Number     Part Description     Qty    
A     194-3536     T40 Torx Socket     1    
B     227-4389     E10 Torx Socket     1    Note: The crankshaft rear seal and the housing are manufactured as one assembly.Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The crankshaft rear seal must be installed dry.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01986153
Illustration 4 g01986154
Ensure that crankshaft flange (1) is clean, dry, and free from damage.
Ensure that the gasket surface of the cylinder block is clean, dry, and free from damage. Ensure that the gasket surface of isolating frame (6) is clean, dry, and free from damage.
Ensure that plastic sleeve (3) is squarely installed within new crankshaft rear seal (2) .Note: The plastic sleeve is included in order to protect the lip of the seal as the crankshaft rear seal is pushed over crankshaft flange (1). Do not attempt to install a crankshaft r