0308686 SCREW, Cover to base EVINRUDE
100193A, 100293R, 115083D, 115393M, 115493B, 115593, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 85093B, 85193A, 85293R, 85393M, 85493B, 85593E, 85993E
SCREW
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BRP EVINRUDE entire parts catalog list:
- INTAKE MANIFOLD » 0308686
115083D 1970
115393M 1973
115493B 1974
115593 1975
115983E, 115983S 1969
125183C 1971
125283R 1972
135383M 1973
135443B, 135483B, 135489B 1974
135543E, 135583E, 135589E 1975
85093B, 85093D 1970
85193A, 85193H 1971
85293R 1972
85393M 1973
85493B 1974
85593E 1975
85993E, 85993M, 85993S 1969
Information:
2. Disconnect two fuel lines (1) from fuel transfer pump (2). Cap and plug all openings immediately.3. Remove two bolts (3). 4. Remove fuel transfer pump (2) and the gasket.Install Fuel Transfer Pump
1. Install the gasket on fuel transfer pump (2). 2. Put fuel transfer pump (2) in its original position.3. Install two bolts (3).4. Connect two fuel lines (1) to the transfer pump.5. Turn the fuel supply valve to the "ON" position.End By:a. install tachometer driveDisassemble Fuel Transfer Pump
Start By:a. remove fuel transfer pump FLUID SPILLAGE CONTAINMENTCare must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Remove fittings (3) and (4) from fuel transfer pump (5).2. Remove gasket (1) and O-ring seal (2) from fuel transfer pump (5). 3. Remove O-ring seal (6) from fitting (4). 4. Remove O-ring seal (7) from fitting (3). 5. Remove three socket head bolts (8).6. Remove cover (9) from the fuel transfer pump. 7. Remove lip seal (10) from cover (9). 8. Remove plug (11) from cover (9).9. Remove O-ring seal (12) from plug (11).10. Remove plug (17), two washers (16), seal (15), spring (14) and plunger (13) from cover (9).11. If necessary, remove the ferrule. 12. Remove nut (20) from the shaft.13. Remove gear (19) and the key from the shaft. 14. Remove shaft assembly (21) from body assembly (18).15. Remove gear (22) from body assembly (18). 16. Remove gear (23) from shaft (21). 17. Remove bearing (24) from body assembly (18).18. Remove two lip seals (25) from body assembly (18) 19. Remove valve (26), idler shaft (28), and bearing (27) from body assembly (18).Assemble Fuel Transfer Pump
1. Install valve (26) with Tooling (B).2. Install idler shaft (28) until flush with bottom of body assembly (18).3. Install bearing (27) with Tooling (A). Bearing (27) must not extend above the (gear) surface of body assembly (18). 4. Install first lip seal (25) with Tooling (C). Install first lip seal (25) until it is 26.19 0.13 mm (1.031 .005 in)from the bottom (drive gear) surface and with the lip facing toward bearing (27).5. Install second lip seal (25) with Tooling (D). Install second lip seal (25) until it is 14.20 0.50 mm (.559 .020 in)from the bottom (drive gear) surface and with the lip facing away from bearing (27).6. Install bearing (24) in body assembly (18) with Tooling (E). The bearing (24) must be even with the bottom (drive gear) surface of the pump body. 7. Heat gear (23) to a maximum of 315° C (600° F). Install gear (23) on shaft (21) until dimension (X) is 49.71 0.25 mm (1.957 .010 in). 8. Install shaft assembly (21) in body assembly (18).9. Install gear (22) on idler shaft (28). 10. Install gear (19) on the shaft assembly.11. Install nut (20) on the shaft assembly. Tighten nut (20) to a torque of 30 7 N m (22 5 lb ft). 12. Install O-ring (12) on plug (11).13. Install plug (11) in cover (9).14. Install plunger (13), spring (14), seal (15), two washers (16) and plug (17) in cover (9). 15. Install lip seal (10) in cover (9) with Tooling (C). Install the seal until it is 22.61 0.05 mm (.890 .002 in)from the top surface of cover (9) and with lip facing toward gears (22) and (23).
Do not let the liquid gasket enter the pump during application or assembly.
16. Put 7M-7260 Liquid Gasket Materialon the surface of cover (9). 17. Install cover (9) on body assembly (18).18. Install three socket head bolts (8). The drive shaft must turn freely after socket head bolts (8) are tightened. 19. Install O-ring (7) on fitting (3). 20. Install O-ring on fitting (4). 21. Install fittings (3) and (4) in the fuel transfer pump.22. Install gasket (1) on the fuel transfer pump.23. Install O-ring seal (2) on the fuel transfer pump.End By:a. install fuel transfer pump
1. Install the gasket on fuel transfer pump (2). 2. Put fuel transfer pump (2) in its original position.3. Install two bolts (3).4. Connect two fuel lines (1) to the transfer pump.5. Turn the fuel supply valve to the "ON" position.End By:a. install tachometer driveDisassemble Fuel Transfer Pump
Start By:a. remove fuel transfer pump FLUID SPILLAGE CONTAINMENTCare must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Remove fittings (3) and (4) from fuel transfer pump (5).2. Remove gasket (1) and O-ring seal (2) from fuel transfer pump (5). 3. Remove O-ring seal (6) from fitting (4). 4. Remove O-ring seal (7) from fitting (3). 5. Remove three socket head bolts (8).6. Remove cover (9) from the fuel transfer pump. 7. Remove lip seal (10) from cover (9). 8. Remove plug (11) from cover (9).9. Remove O-ring seal (12) from plug (11).10. Remove plug (17), two washers (16), seal (15), spring (14) and plunger (13) from cover (9).11. If necessary, remove the ferrule. 12. Remove nut (20) from the shaft.13. Remove gear (19) and the key from the shaft. 14. Remove shaft assembly (21) from body assembly (18).15. Remove gear (22) from body assembly (18). 16. Remove gear (23) from shaft (21). 17. Remove bearing (24) from body assembly (18).18. Remove two lip seals (25) from body assembly (18) 19. Remove valve (26), idler shaft (28), and bearing (27) from body assembly (18).Assemble Fuel Transfer Pump
1. Install valve (26) with Tooling (B).2. Install idler shaft (28) until flush with bottom of body assembly (18).3. Install bearing (27) with Tooling (A). Bearing (27) must not extend above the (gear) surface of body assembly (18). 4. Install first lip seal (25) with Tooling (C). Install first lip seal (25) until it is 26.19 0.13 mm (1.031 .005 in)from the bottom (drive gear) surface and with the lip facing toward bearing (27).5. Install second lip seal (25) with Tooling (D). Install second lip seal (25) until it is 14.20 0.50 mm (.559 .020 in)from the bottom (drive gear) surface and with the lip facing away from bearing (27).6. Install bearing (24) in body assembly (18) with Tooling (E). The bearing (24) must be even with the bottom (drive gear) surface of the pump body. 7. Heat gear (23) to a maximum of 315° C (600° F). Install gear (23) on shaft (21) until dimension (X) is 49.71 0.25 mm (1.957 .010 in). 8. Install shaft assembly (21) in body assembly (18).9. Install gear (22) on idler shaft (28). 10. Install gear (19) on the shaft assembly.11. Install nut (20) on the shaft assembly. Tighten nut (20) to a torque of 30 7 N m (22 5 lb ft). 12. Install O-ring (12) on plug (11).13. Install plug (11) in cover (9).14. Install plunger (13), spring (14), seal (15), two washers (16) and plug (17) in cover (9). 15. Install lip seal (10) in cover (9) with Tooling (C). Install the seal until it is 22.61 0.05 mm (.890 .002 in)from the top surface of cover (9) and with lip facing toward gears (22) and (23).
Do not let the liquid gasket enter the pump during application or assembly.
16. Put 7M-7260 Liquid Gasket Materialon the surface of cover (9). 17. Install cover (9) on body assembly (18).18. Install three socket head bolts (8). The drive shaft must turn freely after socket head bolts (8) are tightened. 19. Install O-ring (7) on fitting (3). 20. Install O-ring on fitting (4). 21. Install fittings (3) and (4) in the fuel transfer pump.22. Install gasket (1) on the fuel transfer pump.23. Install O-ring seal (2) on the fuel transfer pump.End By:a. install fuel transfer pump
Parts screw EVINRUDE:
0308777
0308777 SCREW,Cover
100193A, 100293R, 100882B, 10424G, 10524C, 10624G, 115083D, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 150840S, 150940C, 15404G, 15504C, 15604A, 175740S, 200640S, 25904R, 33002M
0303587
0303587 SCREW,Cover plate LONG SHAFT MODELS
100193A, 100293R, 100882B, 115083D, 115393M, 115493B, 115593, 115693D, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 257
0307922
0307922 SCREW
100193A, 100293R, 115083D, 115983E, 125183C, 125283R, 33002M, 33802M, 33902A, 40002A, 40052A, 40072A, 40102B, 40202E, 40802A, 40852A, 40872A, 40902R, 40952R, 40972R, 55872A, 55972A, 60072B, 60172C, 85093B, 85193A, 85293R, 85993E
0312811
0312811 SCREW, Breaker base
100193A, 200640S, 55872A, 55972A, 60072B, 60172C, 65272S, 65372R, 65832B, 70442M, 70572B, 70673D, 70773S, 75542B, 75642D, 85093B, 85193A, 85293R, 85852A, 85892A, 85993E
0551706
0551706 SCREW, Retainer
100193A, 100293R, 10424G, 10524C, 10624G, 10724A, 10824M, 10924B, 115083D, 115393M, 115983E, 15404G, 15504C, 15604A, 50172S, 50202C, 50302R, 50442M, 55872A, 55972A, 60072B, 60172C, 65272S, 85093B, 85193A, 85293R, 85393M, 85993E, E10ECSE, E10ELCID, E1
0313075
0313075 SCREW, Valve to shaft
100193A, 100293R, 115083D, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 175740S, 200640S, 65832B, 85093B, 85193A, 85293R, 85393M, 85493B, 85593E, 85693D, 85852A, 85892A, 85993E
0315003
0315003 SCREW, Terminal block
100193A, 100293R, 10424G, 10524C, 10624G, 10724A, 10824M, 115083D, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115983E, 125183C, 125283R, 135383M, 135443B, 135543E, 135643D, 150840S, 15404G, 15504C, 15604A, 175740S, 200640S, 25702H, 25802C,
0314733