0311762 SCREW,Hex head EVINRUDE
5802B, 6002B, 6102E, 6202D, 6302S, 6504R, 6604A, 6704M, 6802A, 6804B, 6902M, 6904E, E5RCIC, E5RCSS, E5RHCNR, E5RHCTA, E6RCCS, E6RCDE, E6RCEC, E6RCOB, E6RCRM, E6RCUD, E6RESR, E8RCCS, E8RCDE, E8RCEC, E8RCIC, E8RCNR, E8RCOB, E8RCRM, E8RCSS, E8RCTA, E8RC
SCREW
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BRP EVINRUDE entire parts catalog list:
- CARBURETOR AND STARTER GROUP » 0311762
6102E, 6102G, 6103E, 6103G 1971
6202D, 6203D 1972
6302S, 6303S 1973
6504R, 6505R 1975
6604A, 6605A 1976
6704M, 6705M 1977
6802A, 6802C, 6802R, 6803A, 6803C, 6803R 1968
6804B, 6805B 1978
6902M, 6903M 1969
6904E, 6905E 1979
E5RCIC, E5RHCIC, E5RHLCIC, E5RLCIC 1981
E5RCSS, E5RHCSS, E5RHLCSS, E5RLCSS 1980
E5RHCNR, E5RHLCNR 1982
E5RHCTA, E5RHLCTA 1983
E6RCCS, E6RLCCS, E6SLCCS 1988
E6RCDE, E6RLCDE, E6SLCDE 1986
E6RCEC, E6RLCEC, E6SLCEC 1989
E6RCOB, E6RLCOB, E6SLCOB 1985
E6RCRM, E6RLCRM, E6SLCRM 1984
E6RCUD, E6RLCUD, E6SLCUD 1987
E6RESR, E6RLESR, E6SLESR 1990
E8RCCS, E8RLCCS, E8SRLCCS 1988
E8RCDE, E8RLCDE, E8SRLCDE 1986
E8RCEC, E8RLCEC, E8SRLCEC, TE8RCEC, TE8RLCEC 1989
E8RCIC, E8RLCIC 1981
E8RCNR, E8RLCNR, E8SRLCNR 1982
E8RCOB, E8RLCOB, E8SRLCOB 1985
E8RCRM, E8RLCRM, E8SRLCRM 1984
E8RCSS, E8RLCSS 1980
E8RCTA, E8RLCTA, E8SRLCTA 1983
E8RCUD, E8RLCUD, E8SRLCUD 1987
E8RESR, E8RLESR, E8SRLESR, TE8RLESCF 1990
Information:
Test Step 1. Inspect the Electrical Connectors and the Wiring
Remove electrical power from the engine ECM.
Illustration 1 g01186024
Location of the J1/P1 ECM connectors (typical left side engine view)
Thoroughly inspect the J1/P1 ECM connectors and the connectors for each switch. Also inspect each of the machine connectors that are in the circuit. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 2 g01243962
Terminal locations at the P1 ECM connector for the switch circuits
(P1-5) Digital return
(P1-49) Retarder switch (N/C)
(P1-54) Retarder switch (N/O)
Illustration 3 g01195660
Connector for the retarder switch
(A) Retarder switch (N/C)
(B) Digital return
(C) Retarder switch (N/O)
Perform a 45 N (10 lb) pull test on each of the wires for the suspect switch.
Check the torque of the allen head screw on each of the ECM connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and the wiring for abrasion and for pinch points from the switch back to the ECM.Expected Result:Allof the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and the connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem with the connectors and/or wiring.Repair: Repair the wiring and/or the connectors. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled. Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen for an active code that relates to one of the switches. Toggle the suspect switch as you monitor Cat ET for the active diagnostic code.
Remove electrical power from the engine ECM.Expected Result:A diagnostic code that is related to one of the switches is not active.Results:
OK - A diagnostic code that is related to one of the switches does not become active.Repair: The switches are operating normally. There may be an intermittent problem in the wiring harness or in a connector. Check the wiring harness and the connectors for an intermittent electrical problem. Refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A diagnostic code that is related to one of the switches is active. Proceed to Test Step 3.Test Step 3. Create a short at the Connector for the Suspect Switch and Check for Diagnostic Codes
Disconnect the connectors for the suspect switch.
Fabricate a jumper wire that is long enough to connect two terminals at the connector for the suspect switch. Crimp a connector pin to both ends of the jumper wire.
Install the jumper wire between the terminals for switch (N/C) and digital return on the harness side of the connector for the suspect switch.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Released".
Remove electrical power from the engine ECM.
Install the jumper wire between the terminal for switch (N/O) and digital return on the harness side of the connector for the suspect switch.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Depressed".
Remove electrical power from the engine ECM.Expected Result:There are no active diagnostic codes and the switch status is correct.Results:
OK - There are no active diagnostic codes and the switch status is correct.Repair: There is a problem with the switch. Replace the switch. Verify that the problem is resolved.STOP
Not OK - There is either an active diagnostic code or the switch status is incorrect. The switch is OK. There is a problem in the harness between the connector for the suspect switch and the ECM. There may be a problem with the ECM. Proceed to Test Step 4.Test Step 4. Check the ECM for Proper Operation
Disconnect the J1/P1 ECM connectors.
Fabricate a jumper wire that is long enough to connect two terminals locations at the ECM connector. Crimp a connector socket to both ends of the jumper wire.
Remove the wires from the terminal locations that are for switch (N/C), switch (N/O), and digital return at the P1 ECM connector. Install the jumper wire between the terminal locations for switch (N/C) and digital return at the P1 ECM connector.
Connect the J1/P1 ECM connectors.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Released".
Remove electrical power from the engine ECM.
Disconnect the J1/P1 ECM connectors.
Remove the jumper wire from the terminal location for switch (N/C) at the P1 ECM connector.
Install the loose end of the jumper wire into the terminal location for switch (N/O) at the P1 ECM connector.
Connect the J1/P1 ECM connectors.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Depressed".
Remove electrical power from the engine ECM.Expected Result:There are no active diagnostic codes and the switch status is correct.Results:
OK - There are no active diagnostic codes and the switch status is correct.Repair: There is a problem in th
Remove electrical power from the engine ECM.
Illustration 1 g01186024
Location of the J1/P1 ECM connectors (typical left side engine view)
Thoroughly inspect the J1/P1 ECM connectors and the connectors for each switch. Also inspect each of the machine connectors that are in the circuit. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 2 g01243962
Terminal locations at the P1 ECM connector for the switch circuits
(P1-5) Digital return
(P1-49) Retarder switch (N/C)
(P1-54) Retarder switch (N/O)
Illustration 3 g01195660
Connector for the retarder switch
(A) Retarder switch (N/C)
(B) Digital return
(C) Retarder switch (N/O)
Perform a 45 N (10 lb) pull test on each of the wires for the suspect switch.
Check the torque of the allen head screw on each of the ECM connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and the wiring for abrasion and for pinch points from the switch back to the ECM.Expected Result:Allof the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and the connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem with the connectors and/or wiring.Repair: Repair the wiring and/or the connectors. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled. Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen for an active code that relates to one of the switches. Toggle the suspect switch as you monitor Cat ET for the active diagnostic code.
Remove electrical power from the engine ECM.Expected Result:A diagnostic code that is related to one of the switches is not active.Results:
OK - A diagnostic code that is related to one of the switches does not become active.Repair: The switches are operating normally. There may be an intermittent problem in the wiring harness or in a connector. Check the wiring harness and the connectors for an intermittent electrical problem. Refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A diagnostic code that is related to one of the switches is active. Proceed to Test Step 3.Test Step 3. Create a short at the Connector for the Suspect Switch and Check for Diagnostic Codes
Disconnect the connectors for the suspect switch.
Fabricate a jumper wire that is long enough to connect two terminals at the connector for the suspect switch. Crimp a connector pin to both ends of the jumper wire.
Install the jumper wire between the terminals for switch (N/C) and digital return on the harness side of the connector for the suspect switch.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Released".
Remove electrical power from the engine ECM.
Install the jumper wire between the terminal for switch (N/O) and digital return on the harness side of the connector for the suspect switch.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Depressed".
Remove electrical power from the engine ECM.Expected Result:There are no active diagnostic codes and the switch status is correct.Results:
OK - There are no active diagnostic codes and the switch status is correct.Repair: There is a problem with the switch. Replace the switch. Verify that the problem is resolved.STOP
Not OK - There is either an active diagnostic code or the switch status is incorrect. The switch is OK. There is a problem in the harness between the connector for the suspect switch and the ECM. There may be a problem with the ECM. Proceed to Test Step 4.Test Step 4. Check the ECM for Proper Operation
Disconnect the J1/P1 ECM connectors.
Fabricate a jumper wire that is long enough to connect two terminals locations at the ECM connector. Crimp a connector socket to both ends of the jumper wire.
Remove the wires from the terminal locations that are for switch (N/C), switch (N/O), and digital return at the P1 ECM connector. Install the jumper wire between the terminal locations for switch (N/C) and digital return at the P1 ECM connector.
Connect the J1/P1 ECM connectors.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Released".
Remove electrical power from the engine ECM.
Disconnect the J1/P1 ECM connectors.
Remove the jumper wire from the terminal location for switch (N/C) at the P1 ECM connector.
Install the loose end of the jumper wire into the terminal location for switch (N/O) at the P1 ECM connector.
Connect the J1/P1 ECM connectors.
Restore the electrical power to the engine ECM.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Check the "Active Diagnostic Codes" screen on Cat ET for an active code that relates to the suspect switch.Also use Cat ET to check the status of the switch. The correct switch status will be "Depressed".
Remove electrical power from the engine ECM.Expected Result:There are no active diagnostic codes and the switch status is correct.Results:
OK - There are no active diagnostic codes and the switch status is correct.Repair: There is a problem in th
Parts screw EVINRUDE:
0303737
0303737 SCREW,Yoke to body
100193A, 1002R, 100882B, 115593, 115693D, 115790S, 115793S, 115890C, 135543E, 135643D, 150840S, 175740S, 18002C, 1802S, 18102S, 18202R, 18304A, 18802A, 18902B, 1902C, 200640S, 2102A, 2202M, 2302B, 2402E, 25002C, 2502D, 25102S, 25202R, 25302A, 25402M,
0510191
0510191 SCREW, Phillips, lamination
18802A, 33002M, 33802M, 33902A, 40002A, 40052A, 4006E, 40072A, 40102B, 40202E, 40304D, 40802A, 40852A, 40872A, 40902R, 40952R, 40972R, 4106D, 4206S, 4306C, 4406R, 4506A, 4606M, 4902B, 5802B, 6002B, 6102E, 6202D, 6302S, 6402C, 6504R, 6604A, 6802A, 690
0309654
0309654 SCREW, Pump mounting
18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25902B, 3802A, 4006E, 4106D, 4206S, 4306C, 4406R, 4506A, 4606M, 4902B, 5802B, 6002B, 6102E, 6202D, 6302S, 6402C, 6504R, 6604A, 6802A, 6902M, 9022A, 9122R,
0303761
0303761 SCREW
10424G, 10524C, 10624G, 10724A, 10824M, 10924B, 15404G, 15504C, 15604A, 18002C, 18102S, 18202R, 18304A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25702H, 25802C, 25902B, 25904R, 33002M, 33802M, 33902A, 35602G, 40002A, 40052A, 40
0303395
0303395 SCREW,Impeller housing
6002B, 6102E, 6202D, 6302S, 6402C, 6504R, 6604A, 6704M, 6802A, 6804B, 6902M, 9022A, 9122R, 9222M, 9322B, 9822D, 9922S, E100STLCCA, E100WMLCDR, E100WTLCUA, E110MLCCA, E110MLCDC, E110MLCUR, E50TTLECA, E50TTLEDC, E50TTLEOS, E50TTLEUR, E60ELCCR, E60ELCEA
0318544
0318544 SCREW, Drain and fill
100990S, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115890C, 135383M, 135443B, 135543E, 135643D, 150840S, 150940C, 175740S, 200640S, 50302R, 50442M, 65372R, 70442M, 70572B, 70673D, 70773S, 70873C, 70973R, 75542B, 75642D, 85393M, 85493B, 855
0304512
0304512 SCREW, Ground lead
115493B, 115593, 115693D, 115790S, 115793S, 135443B, 135543E, 135643D, 50302R, 50442M, 6804B, 6904E, 85493B, 85593E, 85693D, E20CRCCA, E20CRCDC, E20CRCOS, E20CRCUR, E25ECCM, E25ECDR, E25ECOC, E25ECUA, E28ELCDS, E28ELCDS, E28ESLCCR, E28ESLCCR, E28ESLC
0321922
0321922 SCREW,Plate
10724A, 10824M, 10924B, 25702H, 25802C, 25904R, 2702C, 2802R, 2902A, 4706B, 4806E, 4904D, 6704M, 6804B, 6904E, B25JREUR, BE10EEDD, BE10FAEDC, BE10FAEUR, BE10FDLECM, BE10FDLEDR, BE10FDLEUA, BE10RELEUS, BE15EEDS, BE15FAEDR, BE15FAEUA, BE15FDLECM, BE15R