0324665 SCREW,Power pack to bracket EVINRUDE
BE4RDHEDS, E4RDHCCS, E4RDHCDE, E4RDHCEC, E4RDHCUD, E4RDHEIA, E4RDHENM, E4RDHEOD, E4RDHERE, E4RDHESR, E4RDHETB, E5RCIC, E5RCSS, E5RHCNR, E5RHCTA, E8RCIC, E8RCNR, E8RCSS, E8RCTA
SCREW
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BRP EVINRUDE entire parts catalog list:
- MAGNETO » 0324665
E4RDHCDE 1986
E4RDHCEC, E4RDHLCEC 1989
E4RDHCUD, E4RDHLCUD 1987
E4RDHEIA, E4RDHLEIA 1991
E4RDHENM, E4RDHLENM 1992
E4RDHEOD, E4RDHLEOD 1995
E4RDHERE, E4RDHLERE 1994
E4RDHESR, E4RDHLESR 1990
E4RDHETB, E4RDHLETB 1993
E5RCIC, E5RHCIC, E5RHLCIC, E5RLCIC 1981
E5RCSS, E5RHCSS, E5RHLCSS, E5RLCSS 1980
E5RHCNR, E5RHLCNR 1982
E5RHCTA, E5RHLCTA 1983
E8RCIC, E8RLCIC 1981
E8RCNR, E8RLCNR, E8SRLCNR 1982
E8RCSS, E8RLCSS 1980
E8RCTA, E8RLCTA, E8SRLCTA 1983
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty.
A 5R-7425 Barring Gp 1
B 1P-1861 Retaining Ring Pliers 1
C 271-0498 Expander Ring 1
H 485-8003 Tool As 1
J 7X-7699 Grease -
K 471-6593 Tool As
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01004841
Illustration 2 g06156652Note: Ring grooves are to be 100% lubricated with engine oil prior to the assembly of the rings.
Use Tooling (C) to install the piston rings (6) onto the piston7.Note: Assemble top ring with side marked "UP-1" toward the top of the piston.Note: Assemble the middle ring with the side marked "Up-2" toward the top of the piston.Note: Oil ring spring ends to be assembled 180° from ring end gap.
After rings have been assembles, rotate rings so the end gaps are 120° apart. Oil ring end gap must be in pin bore plane.
Pin mating surface: from pin (5) to bore and pin (5) to bearing must be 100% lubricated with engine oil prior to assembly.
Position connecting rod (8) in piston (7) and install piston pin (5).
Illustration 3 g06156977
Use Tooling (B) to install the retaining rings (4) in the position shown to hold the piston pin (5).
Install the upper portion of the connecting rod bearing in the connecting rod (8). Ensure that the tab on the back of the bearing is in the bearing tab groove in the connecting rod (8).
Illustration 4 g06157138
Install Tooling (K) on cuffed liners.
Coat the piston rings, the cylinder liner bore, and the upper portion of the connecting rod bearing with clean engine oil.
Illustration 5 g01004842
Use Tooling (H) to compress piston rings.
Illustration 6 g06157160
Improper installation of the piston and connecting rod assembly will result in severe damage to the engine.
Make sure that the side of the connecting rod bore with the chamfer is oriented next to the surface of the crankshaft thrust plate. The square side of the connecting rod bore must be next to the other connecting rod that is on the same crankshaft journal.
Install the piston and connecting rod assembly into the cylinder liner. Ensure that the side of the connecting rod bore with the chamfer is oriented next to the crankshaft thrust plate. The square side of the connecting rod bore must be next to the other connecting rod that is on the same crankshaft journal.
Illustration 7 g06156532
Install the lower half of the connecting rod bearing in connecting rod cap (2). Ensure that the tab on the back of the bearing is in the bearing tab groove on the connecting rod cap (2). Coat the bearing with clean engine oil.
Apply Tooling (J) to the bolt threads and to all bearing surfaces.
Position the connecting rod cap (2) on the connecting rod and install bolts (1).
Illustration 8 g06157182
Tighten bolts (1) and (2) to a torque of 90 5 N m (66 4 lb ft).
Tighten bolts (3) and (4) to a torque of 90 5 N m (66 4 lb ft).
Retighten bolts (3) and (4) to a torque of 90 5 N m (66 4 lb ft).
Tighten each bolt an additional 90° 5°.End By:
Install the piston cooling jets.
Install the cylinder head.
Parts screw EVINRUDE:
0510193
0510193 SCREW,Sems
1002R, 100990S, 10524C, 10624G, 10724A, 10824M, 10924B, 150840S, 150940C, 15404G, 15504C, 15604A, 175740S, 18002C, 1802S, 18102S, 18202R, 18304A, 18802A, 18902B, 1902C, 200640S, 2102A, 2202M, 2302B, 2402E, 25002C, 2502D, 25102S, 25202R, 25302A, 25402
0314248
0314248 SCREW, Filter cap
10424G, 10524C, 10624G, 10724A, 10824M, 10924B, 15404G, 15504C, 15604A, 18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25902B, 3802A, 4006E, 4106D, 4206S, 4306C, 4406R, 4506A, 4606M, 4706B, 480
0132123
0132123 SCREW,Exhaust cover
10724A, 10824M, 10924B, 115793S, 25702H, 25802C, 25904R, 50902C, 55874S, 5802B, 6002B, 6102E, 6202D, 6302S, 6402C, 6504R, 6604A, 6704M, 6802A, 6804B, 6902M, 6904E, E10ECSE, E10ELCID, E10ELCNS, E15ECIS, E15ECNC, E15ECSD, E25CNE, E25ECIB, E25ECTD, E25R
0318544
0318544 SCREW, Drain and fill
100990S, 115393M, 115493B, 115593, 115693D, 115790S, 115793S, 115890C, 135383M, 135443B, 135543E, 135643D, 150840S, 150940C, 175740S, 200640S, 50302R, 50442M, 65372R, 70442M, 70572B, 70673D, 70773S, 70873C, 70973R, 75542B, 75642D, 85393M, 85493B, 855
0321922
0321922 SCREW,Plate
10724A, 10824M, 10924B, 25702H, 25802C, 25904R, 2702C, 2802R, 2902A, 4706B, 4806E, 4904D, 6704M, 6804B, 6904E, B25JREUR, BE10EEDD, BE10FAEDC, BE10FAEUR, BE10FDLECM, BE10FDLEDR, BE10FDLEUA, BE10RELEUS, BE15EEDS, BE15FAEDR, BE15FAEUA, BE15FDLECM, BE15R
0322831
0322831 SCREW, Center
4806E, 4904D, BE4RDHEDS, CE275TLCDC, CE275TLCOS, CE300TLCDC, CE300TLCOS, E120TLCCA, E120TLCDC, E120TLCEM, E120TLCOS, E120TLCUR, E120TLEIE, E120TLEND, E120TLERC, E120TLESB, E120TLETF, E125ESXENR, E125ESXERK, E125ESXESS, E125ESXETA, E125ESXW, E140CXARC
0324393
0324393 SCREW, Cam follower adjustment
10924B, 2902A, 4904D, 6904E, E10ECOM, E10ECSE, E10ELCID, E10ELCNS, E10ELCRA, E10ELCTC, E15ECIS, E15ECNC, E15ECOB, E15ECRM, E15ECSD, E15ECTR, E2RCIB, E2RCNE, E2RCOC, E2RCRS, E2RCSM, E2RCTD, E4BRCICI, E4BRHCCS, E4BRHCDE, E4BRHCNR, E4BRHCOB, E4BRHCRM, E
0329265
0329265 SCREW,Detent
E10ECCD, E10ECDB, E10ECES, E10ECOM, E10ECUE, E10EEIR, E10EENA, E10EESC, E15ECCS, E15ECDE, E15ECEC, E15ECOB, E15ECUD, E15EEIA, E15EENM, E15EESR, E35AELCDE, E35AELCUD, E40AELCCS, E40ECDE, E40ECOB, E40ECRM, E40ECUD, E40WREES, E40WRLSIR, E45RCCDS, E45RCC