5040627 EVINRUDE SEAL RING 2.4-35

Refer to Systems Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 1 g02293713
Typical example
Table 1
Specifications for 368-9041 Fuel Pump Gp    
Callout     Part Number     Part Name     Specification Description    
1     6I-0840     Stud     Torque to...................11 N m (97 lb in)    
2     6I-0291     Nut     Torque to...................
22 N m (16 lb ft)    
3     337-3905     Sensor     Torque to...................
22 N m (16 lb ft)    
4     6I-0645     Bolt     Torque to...................
22 N m (16 lb ft)    
5     -     Screw     Torque to...................
9 N m (80 lb in)    
6     -     Screw     Torque to...................
14 N m (10 lb ft)    Removal Procedure
Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A (1)     9U-6198     Crankshaft Turning Tool     1    
A (2)     5P-7306     Housing     1    
5P-7305 Engine Turning Tool     1    
B     367-8608     Engine Timing Pin     1    
C     364-9107     Fuel Pump Locking Pin     1    
D     370-8376     Cap Kit     1    
( 1 ) The Crankshaft Turning Tool is used on the front pulley.
( 2 ) This Tool is used in the aperture for the electric starting motor.Start By:
If necessary, remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base".
If necessary, remove the fuel priming pump. Refer to Disassembly and Assembly, "Fuel Priming Pump".Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 2 g01967536
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center position . Refer to System Operation, Testing and Adjusting, "Fuel Injection Timing - Check". Use Tooling (B) in order to lock the crankshaft so that number one piston is at top dead center position.
Remove plug (8) and remove O-ring seal (9) (not shown). Use Tooling (C) in order to lock fuel injection pump (10) .
Place a suitable container below fuel injection pump (10) in order to catch any fuel that might be spilled.
Clean fuel injection pump (10) and the area around the fuel injection pump. Ensure that the area is free from contamination before beginning disassembly.
Loosen banjo bolt (7) in order to d