0787024 EVINRUDE Service Manual

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7573     Link Bracket     1    
ZZ     6V-9508     Face Seal Plug (11/16 - 16 THD)     2    
6V-9829 Cap Assembly (11/16 - 16 THD)     2    
6V-9511 Face Seal Plug (1 3/16 - 12 THD)     4    
6V-9832 Face Seal Plug (1 3/16 - 12 THD)     4    Start By:
Remove the engine hood. Refer to Disassembly and Assembly, "Engine Hood - Remove and Install".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the cooling and hydraulic systems.
Use the petcock and drain hose that is located on the radiator to drain coolant from the radiator and the engine into a suitable container. Refer to Operation and Maintenance Manual for the correct procedure.
Illustration 1 g00620682
Disconnect hose assemblies (1) from hydraulic oil cooler (2) .
Illustration 2 g01079697
Disconnect hose assembly (3) and hose assembly (4) .
Illustration 3 g00620764
Disconnect hose assembly (6) from gear motor (5) .
Illustration 4 g01079710
Remove bolts (7) and guard (8) .
Illustration 5 g01079716
Loosen clamp (9) and disconnect hose (10) from the engine.
Loosen clamp (12) and disconnect hose (11) from the engine.
Illustration 6 g01079726
Attach Tooling (A) and a suitable lifting device to the radiator support bracket, as shown.