0379638 EVINRUDE SHORTING SWITCH ASSEMBLY


0379638 SHORTING SWITCH ASSEMBLY EVINRUDE 18002C, 18102S, 18202R, 18304A, 18802A, 18902B, 25002C, 25102S, 25202R, 25302A, 25402M, 25502B, 25602E, 25902B, 33002M, 33802M, 33902A, 35602G, 40002A, 40102B, 40202E, 40304D, 40404S, 40504C, 40604A, 40802A, 40902R, 9022A, 9122R, 9222M, 9322B, 9822D, SHORTING
0379638 SHORTING SWITCH ASSEMBLY EVINRUDE
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Number on catalog scheme: 28
 

BRP EVINRUDE entire parts catalog list:

18002C, 18002E, 18003C, 18003E 1970
18102S, 18103S 1971
18202R, 18203R 1972
18304A, 18305A 1973
18802A, 18802E, 18802M, 18803A, 18803E, 18803M 1968
18902B, 18902D, 18903B, 18903D 1969
25002C, 25002E, 25003C, 25003E 1970
25102S, 25103S 1971
25202R, 25203R, 25252R, 25253R 1972
25302A, 25303A, 25352A, 25353A 1973
25402M, 25403M, 25452M, 25453M 1974
25502B, 25503B, 25552B, 25553B 1975
25602E, 25603E, 25652E, 25653E 1976
25902B, 25902D, 25903B, 25903D 1969
33002M, 33003M, 33052M, 33053M 1970
33802M, 33802R, 33803M, 33803R, 33852M, 33852R, 33853M, 33853R 1968
33902A, 33903A, 33952A, 33953A 1969
35602G, 35602S, 35603G, 35603S, 35652G, 35652S, 35653G, 35653S 1976
40002A, 40003A 1970
40102B, 40102G, 40103B, 40103G, 40152B, 40152G, 40153B, 40153G 1971
40202E, 40203E, 40252E, 40253E 1972
40304D, 40305D, 40354D, 40355D 1973
40404S, 40405S, 40454S, 40455S 1974
40504C, 40505C, 40554C, 40555C 1975
40604A, 40604R, 40605A, 40605R, 40654A, 40654R, 40655A, 40655R 1976
40802A, 40802D, 40802S, 40803A, 40803D, 40803S 1968
40902R, 40903R 1969
9022A, 9022C, 9023A, 9023C 1970
9122R, 9123R 1971
9222M, 9223M 1972
9322B, 9323B 1973
9822D, 9822E, 9823D, 9823E 1968
9922S, 9923S 1969
E40RSLR, E40RSR, E40RWLCTR, E40RWLTR 1983

Information:


Table 1
Diagnostic Codes Table    
Description    Conditions which Generate this Code    System Response    
267-2 Remote Shutdown Input erratic, intermittent, or incorrect     Both of the switch contacts of the ground level shutdown switch are in the same state.     If both of the switch contacts from the ground level shutdown switch change to the same state and the engine is running, the engine will continue to run. The code is logged.    
Illustration 1 g01345181
SchematicTest Step 1. Inspect the Electrical Connectors and the Wiring
Remove electrical power from the ECM.
Illustration 2 g01258956
(1) J1/P1
Thoroughly inspect the J1/P1 ECM connectors and the connector for the engine shutdown switch. Also inspect each of the machine connectors that are in the circuit. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 3 g01213917
Terminal locations at the P1 ECM connector (P1-5) Digital sensor return (P1-23) Engine shutdown switch (N/C) (P1-40) Engine shutdown switch (N/O)
Illustration 4 g01159881
Harness connector for the engine shutdown switch (Terminal A) Engine shutdown switch (N/C) (Terminal B) Digital return (Terminal C) Engine shutdown switch (N/O)
Perform a 45 N (10 lb) pull test on each of the wires for the engine shutdown switch.
Check the torque of the allen head screw on the ECM connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and the wiring for abrasion and for pinch points from the switch back to the ECM.Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and the connectors appear to be OK. Proceed to Test Step 2.
Not OK - The connectors and/or wiring need repair.Repair: Repair the wiring and/or the connectors. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled. Verify that the repair eliminates the problem.STOPTest Step 2. Check the Status of the Shutdown Switch on Cat ET
Connect Cat ET to the service tool connector.
Restore electrical power to the ECM.
Monitor the status screen on Cat ET while you operate the shutdown switch. Observe the status for the shutdown switch.Note: Wait at least 30 seconds for the status of the switch to change.Expected Result:The status of the shutdown switch reads "ON" with the shutdown switch in the STOP position. The status of the shutdown switch reads "OFF" when the shutdown switch is in the RUN position.Results:
OK - The status of the shutdown switch reads "ON" with the shutdown switch in the STOP position. The status of the shutdown switch reads "OFF" when the shutdown switch is in the RUN position. The shutdown switch is operating normally.Repair: The circuit for the shutdown switch appears to be operating correctly. There may be an intermittent problem in the harness or in a connector. If an intermittent problem is suspected, refer to Troubleshooting, "Inspecting Electrical Connectors".STOP
Not OK - The status of the switch does not read "ON" with the shutdown switch in the STOP position. The status of the shutdown switch does not read "OFF" when the shutdown switch is in the RUN position. There is a problem with the circuit for the shutdown switch. There may be a problem with the ECM. Proceed to Test Step 3.Test Step 3. Short the Terminals at the Harness Connector for the Shutdown Switch
Remove electrical power from the ECM.
Fabricate a jumper wire that is long enough to short circuit two terminals at the harness connector for the shutdown switch. Crimp connector pins to each end of the jumper wire.
Disconnect the harness connector for the shutdown switch.
Check the status of the shutdown switch while the circuit is shorted to the RUN position.
Install the jumper wire between terminals B (digital return) and A (engine shutdown switch (N/C)) at the harness connector for the switch.
Restore electrical power to the ECM.
Observe the status of the shutdown switch on Cat ET.Note: Wait at least 30 seconds for the status of the switch to change.The correct status for the shutdown switch is "OFF".
Remove electrical power from the ECM.
Check the status of the shutdown switch while the circuit is shorted to the STOP position.
Install the jumper wire between terminals C (engine shutdown switch (N/O)) and B (digital return) at the harness connector for the switch.
Restore electrical power to the ECM.
Observe the status of the shutdown switch on Cat ET.Note: Wait at least 30 seconds for the status of the switch to change.The correct status for the shutdown switch is "ON".
Remove electrical power from the ECM.
Remove the jumper wire from the harness connector.Expected Result:The switch status on Cat ET agrees with the test results that are stated above.Results:
OK - The switch status on Cat ET agrees with the test results.Repair: There is a problem with the shutdown switch. Replace the shutdown switch. Verify that the new shutdown switch solves the problem.STOP
Not OK - The switch status on Cat ET does not agree with the test results that are stated above. The problem is in the harness between the ECM and the harness connector for the switch. There may be a problem with the ECM. Proceed to Test Step 4.Test Step 4. Short the Terminals for the Shutdown Switch at the ECM
Disconnect the J1/P1 ECM connectors.
Fabricate three jumper wires that are long enough to short circuit terminals at the P1 ECM connector. Crimp connector sockets to one end of each of the jumper wires.
Remove the wires from terminal locations P1-5, P1-23, and P1-40 at the ECM connector. Install a jumper wire into each of these terminal locations.
Check the status of the shutdown switch while the circuit is shorted to the RUN position.
Short circuit the ends of the jumper wires that are


Parts shorting EVINRUDE:

0580505
 
0580505 SHORTING WIRE LEAD ASSEMBLY, Long
18002C, 18102S, 18202R, 18802A, 18902B, 25002C, 25102S, 25202R, 25902B
0580506
 
0580506 SHORTING WIRE LEAD ASSEMBLY, Short (incl. it ems 35 thru 38)
18002C, 18102S, 18202R, 18802A, 18902B, 25002C, 25102S, 25202R, 25902B
0379583
 
0379583 SHORTING SW. LEAD ASSY.
33002M, 33802M, 33902A, 40002A, 40102B, 40202E, 40304D, 40802A, 40902R
0580482
 
0580482 SHORTING WIRE LEAD ASSEMBY,Long
9022A, 9122R, 9222M, 9322B, 9822D, 9922S
0580483
 
0580483 SHORTING WIRE LEAD ASSEMBLY,Short
9022A, 9122R, 9222M, 9322B, 9822D, 9922S
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