0387684 STARTER MOTOR ASSY. EVINRUDE
55642E, 55772D
STARTER
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DB Electrical 410-21011 Starter Compatible with/Replacement for Evinrude E40EC 1985-1988, E40EL 1985-1988, E40RC 1986-1988, E40RL 1986-1988, E40TEC 1985-1988, E40TEL 1985, 1986, 1988 690-011, 5716N
DB Electrical Specs: Starter, Voltage: 12, Rotation: CCW, Teeth: 9, Starter Type: PMDD, Manufacturer: United Technologies || Replaces OEM Numbers: Api Marine: MGD4007, MGD4113, MKW4006, MOT2002, Arco Marine: 5371, Cargo: 110647, J & N: 410-21011, Emp Parts: 4-5630, 4-5646, Nsa: STR-1067, Lester: 5278, 5281, 5716, Omc: 0384163, 0387684, 0389275, 0585063, 0586280, 0778993, 384163, 387684, 389275, 585063, 586280, 778993, Prestolite: 46-2122, 46-2299, 46-2400, 46-2439, 46-976, MGD4007, MGD4007A, MGD4113, MKW4006, MKW4008, Quicksilver: 8M6007325 || Compatible With/Replacement For: Evinrude E35AE 1986-1987, E35AR 1986-1987, E40 1960-1976, E40AEL 1988, E40ARL 1988, E40ATL 1988, E40EC 1985-1988, E40EL 1985-1988, E40RC 1986-1988, E40RL 1986-1988, E40TEC 1985-1988, E40TEL 1985-1988, E40TLC 1986-1988, E40TTL 1988, E45RC 1989-1991, E45WM 1989-1991, E48ESL 1987-1988, E50 1971-1975, 1979, E50BEC 1981-1988, E50BEL 1981-1988, E50TEL 1983-1988, E50TLC 1984-1988, E55 1976-1979, E55R 1981-1989, 1991, E55TL 1981, E60 1971, E60EC 1980-1983 || 1-year warranty protects you after your purchase. We're confident that our products will work flawlessly once installed in your vehicle. But in a rare case that it does not, we'll replace it anytime within one year of your order. If you have a problem, we will take every step to assist you, contact us for a replacement. || 100% New Aftermarket Starter built to meet OEM specifications
DB Electrical Specs: Starter, Voltage: 12, Rotation: CCW, Teeth: 9, Starter Type: PMDD, Manufacturer: United Technologies || Replaces OEM Numbers: Api Marine: MGD4007, MGD4113, MKW4006, MOT2002, Arco Marine: 5371, Cargo: 110647, J & N: 410-21011, Emp Parts: 4-5630, 4-5646, Nsa: STR-1067, Lester: 5278, 5281, 5716, Omc: 0384163, 0387684, 0389275, 0585063, 0586280, 0778993, 384163, 387684, 389275, 585063, 586280, 778993, Prestolite: 46-2122, 46-2299, 46-2400, 46-2439, 46-976, MGD4007, MGD4007A, MGD4113, MKW4006, MKW4008, Quicksilver: 8M6007325 || Compatible With/Replacement For: Evinrude E35AE 1986-1987, E35AR 1986-1987, E40 1960-1976, E40AEL 1988, E40ARL 1988, E40ATL 1988, E40EC 1985-1988, E40EL 1985-1988, E40RC 1986-1988, E40RL 1986-1988, E40TEC 1985-1988, E40TEL 1985-1988, E40TLC 1986-1988, E40TTL 1988, E45RC 1989-1991, E45WM 1989-1991, E48ESL 1987-1988, E50 1971-1975, 1979, E50BEC 1981-1988, E50BEL 1981-1988, E50TEL 1983-1988, E50TLC 1984-1988, E55 1976-1979, E55R 1981-1989, 1991, E55TL 1981, E60 1971, E60EC 1980-1983 || 1-year warranty protects you after your purchase. We're confident that our products will work flawlessly once installed in your vehicle. But in a rare case that it does not, we'll replace it anytime within one year of your order. If you have a problem, we will take every step to assist you, contact us for a replacement. || 100% New Aftermarket Starter built to meet OEM specifications
Number on catalog scheme: 38768
BRP EVINRUDE entire parts catalog list:
- ELECTRIC STARTER & SOLENOID PRESTOLITE MODELS MGD-4007 » 0387684
- ELECTRIC STARTER AMERICAN BOSCH 11229-21-M030SM
Information:
Table 1
Diagnostic Codes
CDL Code Code Description Comments
168-2 Electrical System Voltage : Erratic, Intermittent, or Incorrect The engine is running. The battery voltage falls below 6 VDC and the voltage returns above 9 VDC for three voltage readings in the last seven seconds.
168-3 Electrical System Voltage : Voltage Above Normal The ECM detects voltage that is above the acceptable value.
168-4 Electrical System Voltage : Voltage Below Normal The ECM detects voltage that is below the acceptable value.
1834-2 Ignition Key Switch loss of signal The ECM detects an erratic signal from the keyswitch. The keyswitch is cycled at least three times in the last second. The engine ECM requires the keyswitch to be in the ON position in order to maintain communications with Cat® Electronic Technician (ET).
Illustration 1 g02060084
Schematic for the electrical power supply circuit
Table 2
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat ET to the service tool connector.
B. Look for active codes that are associated with the system for the event code.
Codes
Result: An active 168-2 or 1834-2 code is present.
Proceed to Test Step 2.
Result: An active 168-3 is present.
Proceed to Test Step 3.
Results: An active 168-4 is present.
Proceed to Test Step 4.
2. Inspect the Electrical Connectors and the Wiring
A. Turn the main disconnect switch to the OFF position.
B. Thoroughly inspect the connectors.
C. Perform a 45 N (10 lb) pull test on the connector wires.
D. Check the harness for abrasions and pinch points.
Connectors and Wiring
Result: The connectors and wiring appear to be OK.
Proceed to Test Step 3.
Result: There is a problem with the connectors and/or wiring.
Repair: Repair or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.
If the problem is not resolved, proceed to Test Step 3.
3. Check the Charging Circuit
Charging Circuit
Result: The battery voltage is high.
Repair: There is a problem with the charging system. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
If the problem is not resolved, proceed to Test Step 4.
4. Check the Battery
A. Turn the keyswitch to the ON position. Do not start the engine.
a. Check the brightness of the lights.
B. Turn the keyswitch to the ON position. Start the engine.
a. Check the brightness of the lights.
Battery
Result: The lights are dim when the engine is not running. The lights are brighter when the engine is running.
Repair: There is a problem with the battery. Proceed to Test Step 5.
Result: The lights are dim when the engine is not running. The lights are still dim when the engine is running.
Repair: There is a problem with the charging system. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
If the problem is not resolved, proceed to Test Step 5.
5. Check the Battery Charge
A. Measure the no-load battery voltage at the battery posts.
B. Load test the batteries. Use the 4C-4911 Battery Load Tester. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 Volt and 12 Volt Lead Acid Batteries" and Special Instruction, SEHS7633, "Battery Test Procedure".
Battery Charge
Result: The batteries pass the load test. The measured voltage is between 11.0 VDC and 13.5 VDC for a 12 V system and between 22.0 VDC and 27.0 VDC for a 24 V system.
Repair: Check the wiring between the batteries and the ECM.
Check the connectors between the batteries and the ECM for moisture and/or corrosion.
Repair the wiring and/or the connectors.
Verify that the repair eliminates the problem.
Result: The battery voltage is low or the battery did not pass the load test.
Repair: Recharge or replace the faulty batteries. Verify that the repair eliminates the problem.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).