0441111 EVINRUDE STUD, Oil sump to exhaust housing

Start By:
Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment.
Accidental machine starting can cause injury or death to personnel working on the machine.To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Cap all lines, all hoses, and all tubes and plug all lines, all hoses, and all tubes. This will help to prevent fluid loss and this will help to keep contaminants from entering the system.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
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Use a suitable breaker bar in order to release belt tensioner (1) .
Remove belt (2) from refrigerant compressor (4) .
Remove bolt (3) and the clip.
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Disconnect hose assemblies (5) and (8) from refrigerant compressor (4) .
Disconnect electrical connectors (6) and (7) .
Remove bolt (10) and the harness clip.
Remove two bolts (9), the nuts, and the washers.
Carefully remove refrigerant compressor (4) .Installation Procedure
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Install refrigerant compressor (4), two bolts (9), the washers, and the nuts.Note: Do not tighten bolts (9) until the belt is installed and the tension is set.
Connect electrical connectors (6) and (7) .
Install new O-ring seals on hose assemblies (5) and (8) .
Connect hose assemblies (5) and (8) to refrigerant compressor (4) .
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Install belt (2) to refrigerant compressor (4). Use a suitable breaker bar in order to engage belt tensioner (1) .
Install bolt (3) and the clip.
Tighten bolts (9) .
Evacuate the air conditioner system. Charge the air conditioner system. The correct charge is 2.3 kg (5.0 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.