5041739 EVINRUDE TOP COWL ASSEMBLY

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     FT-2674     Vacuum Cap     1    
B     1U-9200     Lever Puller Hoist     1    
138-7574 Link Bracket     2    
189-0410 Shackle As     1    Start By:
Remove the clean emissions module.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Do not use Polyalkylene Glycol (PAG) oil in the compressor. Use Polyol Ester (POE) oil. The use of any other oil will cause rapid dielectric failure of the compressor.
Drain the cooling system coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG2500, "Air Conditioning Tools" for the correct tools.
Illustration 1 g02713683
Remove the hydraulic tank breather assembly and install Tooling (B). Attach an air supply hose onto Tooling (A). Apply 276 kPa (40 psi) to 414 kPa (60 psi) of air. This procedure will pull vacuum on the hydraulic system.
Illustration 2 g02713693
Remove clips (1). Reposition hose assemblies (2) and (3) .
Illustration 3 g02713703
Disconnect harness assembly (4). Remove cable straps (5) .
Illustration 4 g02713755
Loosen clamp assembly (6). Disconnect tube assembly (7) .
Illustration 5 g02713765
Loosen clamp assembly (8). Disconnect hoses (9) .
Illustration 6 g02713771