5007781 *VALVE Assy, Manual release EVINRUDE
E15DHPLAAA, E15DHPLAAB, E15DHPLIIC, E15DHPLINR, E15DHPLISS, E15DHTLAAA, E15DHTLAAB, E15DHTLIIC, E15DHTLINR, E15DHTLISS, E25DPLAAA, E25DPLAAB, E25DPLIIG, E25DPLIIH, E25DPLINA, E25DPLISC, E25DPLSES, E25DTLAAA, E25DTLAAB, E25DTLIIH, E25DTLINA, E25DTLISC
VALVE
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Compatible models:
E15DHPLAAA
E15DHPLAAB
E15DHPLIIC
E15DHPLINR
E15DHPLISS
E15DHTLAAA
E15DHTLAAB
E15DHTLIIC
E15DHTLINR
E15DHTLISS
E25DPLAAA
E25DPLAAB
E25DPLIIG
E25DPLIIH
E25DPLINA
E25DPLISC
E25DPLSES
E25DTLAAA
E25DTLAAB
E25DTLIIH
E25DTLINA
E25DTLISC
E25DTLSES
E30DPLAAA
E30DPLAAB
E30DPLIIH
E30DPLINA
E30DPLISC
E30DPLSES
E30DTLAAA
E30DTLAAB
E30DTLIIH
E30DTLINA
E30DTLISC
E30DTLSES
E40DPLAAA
E40DPLABA
E40DPLIIS
E40DPLINC
E40DPLISD
E40DPLISF
E40DPLSEE
E40DTLAAA
E40DTLABA
E40DTLIIA
E40DTLINM
E40DTLISF
E40DTLISR
E40DTLSEC
E50DPLAAA
E50DPLABA
E50DPLIIS
E50DPLINC
E50DPLISD
E50DPLISF
E50DPLSEE
E50DTLAAA
E50DTLABA
E50DTLIIA
E50DTLINM
E50DTLISF
E50DTLISR
E50DTLSEC
E60DPLAAA
E60DPLABA
E60DPLIIS
E60DPLINC
E60DPLISD
E60DPLISF
E60DPLSEE
E60DTLAAA
E60DTLABA
E60DTLIIA
E60DTLINM
E60DTLISF
E60DTLISR
E60DTLSEC
EVINRUDE
BRP EVINRUDE entire parts catalog list:
- TRIM & TILT HYDRAULIC ASSEMBLY » 5007781
E15DHPLIIC, E15DHPLIIH, E15HPSLIIH, E15HPSLIIS 2011
E15DHPLINR, E15HPSLINC, E15HPSXINC 2012
E15DHPLISS 2010
E15DHTLAAA, E15HTSLAAA, E15HTSXAAA 2012
E15DHTLAAB, E15HTSLAAB, E15HTSXAAB 2012
E15DHTLIIC, E15DHTLIIH, E15HTSLIIH, E15HTSLIIS 2011
E15DHTLINR, E15HTSLINC, E15HTSXINC 2012
E15DHTLISS 2010
E25DPLAAA, E25DPSLAAA 2012
E25DPLAAB, E25DPSLAAB 2012
E25DPLIIG 2011
E25DPLIIH, E25DPLIIR, E25DPSLIIH, E25DPSLIIS 2011
E25DPLINA, E25DPSLINC 2012
E25DPLISC 2010
E25DPLSES 2009
E25DTLAAA, E25DTSLAAA 2012
E25DTLAAB, E25DTSLAAB 2012
E25DTLIIH, E25DTLIIR, E25DTSLIIH, E25DTSLIIS 2011
E25DTLINA, E25DTSLINC 2012
E25DTLISC 2010
E25DTLSES 2009
E30DPLAAA, E30DPSLAAA 2012
E30DPLAAB, E30DPSLAAB 2012
E30DPLIIH, E30DPLIIR, E30DPSLIIH, E30DPSLIIS 2011
E30DPLINA, E30DPSLINC 2012
E30DPLISC 2010
E30DPLSES 2009
E30DTLAAA, E30DTSLAAA 2012
E30DTLAAB, E30DTSLAAB 2012
E30DTLIIH, E30DTLIIR, E30DTSLIIH, E30DTSLIIS 2011
E30DTLINA, E30DTSLINC 2012
E30DTLISC 2010
E30DTLSES 2009
E40DPLAAA, E40DSLAAA 2012
E40DPLABA, E40DSLABA 2012
E40DPLIIS, E40DSLIIA 2011
E40DPLINC, E40DSLINM 2012
E40DPLISD, E40DSLISR 2010
E40DPLISF, E40DSLISF 2010
E40DPLSEE, E40DSLSEC 2009
E40DTLAAA 2012
E40DTLABA 2012
E40DTLIIA 2011
E40DTLINM 2012
E40DTLISF 2010
E40DTLISR 2010
E40DTLSEC 2009
E50DPLAAA, E50DSLAAA 2012
E50DPLABA, E50DSLABA 2012
E50DPLIIS, E50DSLIIA 2011
E50DPLINC, E50DSLINM 2012
E50DPLISD, E50DSLISR 2010
E50DPLISF, E50DSLISF 2010
E50DPLSEE, E50DSLSEC 2009
E50DTLAAA 2012
E50DTLABA 2012
E50DTLIIA 2011
E50DTLINM 2012
E50DTLISF 2010
E50DTLISR 2010
E50DTLSEC 2009
E60DPLAAA, E60DSLAAA 2012
E60DPLABA, E60DSLABA 2012
E60DPLIIS, E60DSLIIA 2011
E60DPLINC, E60DSLINM 2012
E60DPLISD, E60DSLISR 2010
E60DPLISF, E60DSLISF 2010
E60DPLSEE, E60DSLSEC 2009
E60DTLAAA 2012
E60DTLABA 2012
E60DTLIIA 2011
E60DTLINM 2012
E60DTLISF 2010
E60DTLISR 2010
E60DTLSEC 2009
Information:
Table 1
Diagnostic Codes Table    
CDL Code and Description     Conditions which Generate the Code     System Response    
1076-5 Engine Cooling Fan Bypass Solenoid:Current Below Normal     The Electronic Control Module (ECM) detects an open circuit and/or a short to the +Battery in the cooling fan bypass solenoid.     The ECM sends minimum current to the cooling fan bypass solenoid. The code is logged.    
1076-6 Engine Cooling Fan Bypass Solenoid:Current Above Normal     The ECM detects a short circuit to ground in the cooling fan bypass solenoid.    
Illustration 1 g02340757
Location of the cooling fan bypass solenoid (1) Control Manifold Gp (2) Cooling fan bypass solenoidThe cooling fan bypass solenoid is used in areas with cold ambient temperatures. Under normal operating circumstances, the main cooling fan never turns off. The main cooling fan continues to operate at a minimum speed regardless of need. When the cooling fan bypass solenoid is activated, hydraulic flow to the fan motor will be bypassed. The result is no fan speed or slow fan speeds.The following conditions must be met in order for the cooling fan bypass solenoid to activate.
The temperature of the hydraulic oil must be between 50 °C (122 °F) and 100 °C (212 °F).
The intake manifold air temperature must be less than a map-dependent value that is based on engine rpm.
The coolant temperature must be below 88 °C (190 °F).
The engine speed must be between 500 rpm and 1500 rpm.Note: The ECM will only detect an open in the circuit if the cooling fan bypass solenoid is not activated. The ECM will only detect a short in the circuit if the cooling fan bypass solenoid has been activated.
Illustration 2 g02308317
Schematic for the cooling fan bypass solenoidTest Step 1. Inspect the Electrical Connectors and the Wiring
Turn the keyswitch to the OFF position.
Illustration 3 g02309273
Location of the J1/P1 ECM connectors
Thoroughly inspect the connectors for solenoid (2) and ECM connectors (3) . Also, thoroughly inspect all of the other connectors for the circuit. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 4 g02308394
Terminal locations at the P1 ECM connector for the cooling fan bypass solenoid (P1-18) Return (P1-20) Cooling fan bypass solenoid
Illustration 5 g01155187
Terminal locations at the solenoid connector for the cooling fan bypass solenoid (Terminal 1) Power to the cooling fan bypass solenoid (Terminal 2) Return
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the allen head screw for each of the ECM connectors for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and the wiring for abrasion and for pinch points.Expected Result:All connectors, pins, and sockets are coupled and/or inserted. The harness and wiring are free of corrosion, of abrasion, and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem in the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Turn the keyswitch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Select diagnostic tests from Cat ET.
Select the "Override Parameters" screen on Cat ET.
Activate the override for the cooling fan bypass solenoid.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic code to become active.
Disable the override for the cooling fan bypass solenoid.
Determine if the problem is related to an open circuit diagnostic code -5 or a short circuit diagnostic code -6.Expected Result:No diagnostic codes are active.Results:
OK - No diagnostic codes are active.Repair: The problem may have been related to a faulty connection in the harness. Carefully inspect the connectors and wiring. Refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A short circuit diagnostic code -6 is active at this time. Proceed to Test Step 3.
Not OK - An open circuit diagnostic code -5 is active at this time. Proceed to Test Step 4.Test Step 3. Create an Open Circuit at the Harness Connector for the Cooling Fan Bypass
Turn the keyswitch to the OFF position.
Disconnect the connector for the cooling fan bypass solenoid.
Turn the keyswitch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Select diagnostic tests from Cat ET.
Select the "Override Parameters" screen on Cat ET.
Activate the override for the cooling fan bypass solenoid.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic code to become active.
Disable the override for the cooling fan bypass solenoid.Expected Result:An open circuit diagnostic code -5 is now active for the cooling fan bypass solenoid.Results:
OK - A short circuit diagnostic code -6 was active before disconnecting the connector. An open circuit diagnostic code -5 became active after disconnecting the connector.Repair: Temporarily connect a new cooling fan bypass solenoid to the harness,
Parts valve EVINRUDE:
0335334
0335334 *VALVE, Check
E40DELSDA, E40DELSOR, E40DELSRC, E40DPLAAA, E40DPLABA, E40DPLIIS, E40DPLINC, E40DPLISD, E40DPLISF, E40DPLSCB, E40DPLSDA, E40DPLSEE, E40DPLSOR, E40DPLSRC, E40DPLSUM, E40DRLAAA, E40DRLABA, E40DRLIIS, E40DRLINC, E40DRLISD, E40DRLISF, E40DRLSCB, E40DRLSD
5005830
5005830 *VALVE Assy, Manual release
E25DPLSES, E25DTLSES, E30DPLSES, E30DTLSES, E40DELSOR, E40DELSRC, E40DPLSCB, E40DPLSDA, E40DPLSOR, E40DPLSRC, E40DPLSUM, E40DTLSCS, E50DPLSCB, E50DPLSDA, E50DPLSOR, E50DPLSRC, E50DPLSUM, E50DTLSCS, E60DPLSCB, E60DPLSDA, E60DPLSUM, E60DTLSCS
5006465
5006465 VALVE Assy, Cooling pressure relief
E40DELSDA, E40DPLAAA, E40DPLABA, E40DPLIIS, E40DPLINC, E40DPLISD, E40DPLISF, E40DPLSCB, E40DPLSDA, E40DPLSEE, E40DPLSUM, E40DRLAAA, E40DRLABA, E40DRLIIS, E40DRLINC, E40DRLISD, E40DRLISF, E40DRLSCB, E40DRLSDA, E40DRLSEE, E40DRLSUM, E40DTLAAA, E40DTLAB
5006129
5006129 VALVE, Water
E40DPLAAA, E40DPLABA, E40DPLIIS, E40DPLINC, E40DPLISD, E40DPLISF, E40DPLSCB, E40DPLSEE, E40DRLAAA, E40DRLABA, E40DRLIIS, E40DRLINC, E40DRLISD, E40DRLISF, E40DRLSCB, E40DRLSEE, E40DTLAAA, E40DTLABA, E40DTLIIA, E40DTLINM, E40DTLISF, E40DTLISR, E40DTLSC
5007451
5007451 VALVE Assy, Cooling pressure relief
E15DHPLISS, E15DHTLISS, E25DELISC, E25DELSES, E25DPLISC, E25DPLSES, E25DRISC, E25DRLSES, E25DTEISC, E25DTELSES, E25DTLISC, E25DTLSES, E30DELISC, E30DELSES, E30DPLISC, E30DPLSES, E30DRISC, E30DRLSES, E30DTELISC, E30DTELSES, E30DTLISC, E30DTLSES
5008181
5008181 VALVE Assy, Cooling pressure relief Exhaust emissions related part
E15DHPLAAA, E15DHPLAAB, E15DHPLIIC, E15DHPLINR, E15DHTLAAA, E15DHTLAAB, E15DHTLIIC, E15DHTLINR, E25DELAAA, E25DELIIH, E25DELINA, E25DPLAAA, E25DPLAAB, E25DPLIIG, E25DPLIIH, E25DPLINA, E25DRAAA, E25DRIIH, E25DRINA, E25DTEAAA, E25DTEIIG, E25DTEIIH, E25