FA440157 Force CARBURETOR ADAPTER UPPER, W/FITTING AND STUDS


FA440157 CARBURETOR ADAPTER UPPER, W/FITTING AND STUDS Force H1059H76D, H1059H77G, H1150H79A, H1151H79A, H1154B79A, H1155H79A, H1156H80C, H1156H81D, H1157B79B, H1157H78A, H1158B82E, H1158H80D, H1159H78B, H1159H79C, H1209H76F, H120LD90A, H120LD90B, H1251A88A, H1251A88B, H1251A88C, H1251A89A, H1251A89B, H1251A89 CARBURETOR
FA440157 CARBURETOR ADAPTER UPPER, W/FITTING AND STUDS Force
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Force entire parts catalog list:

H1059H76D 1976
H1059H77G 1977
H1150H79A 1979
H1151H79A 1979
H1154B79A 1979
H1155H79A 1979
H1156H80C 1980
H1156H81D 1981
H1157B79B 1979
H1157H78A 1978
H1158B82E 1982
H1158H80D 1980
H1159H78B 1978
H1159H79C 1979
H1209H76F 1976,1977
H120LD90A 1990
H120LD90B 1990
H1251A88A 1988
H1251A88B 1988
H1251A88C 1988
H1251A89A 1989
H1251A89B 1989
H1251A89C 1989
H1251A89D 1989
H1251A89E 1989
H1251F84A 1984
H1251F86A 1986
H1251F87A 1987
H1251F87B 1987
H1251X85A 1985
H1258H81A 1981,1982
H125LD89A 1989
H125LD89B 1989
H1400H79A 1979
H1401H79A 1979
H1405H79A 1979
H1406H80C 1980
H1406H81D 1981
H1407B79B 1979
H1407H78A 1978
H1408B80C 1980
H1408H82D 1982
H1408H83E 1983,1984
H1409H78A 1978
H1409H79B 1979

Information:


Illustration 1 g03730757
Schematic diagram for the start relay circuit
Not all connectors are shown. Refer to the Electrical Schematic for the application.
Illustration 2 g02731945
View of the pin locations on the P1 connector for the starting motor relay
(8) Start signal
(27) Starting motor relay return
(53) Starting motor relay control The following background information is related to this procedure:When the keyswitch is turned to the START position, a signal is sent to pin P1:8 on the engine ECM. Power is supplied from P1:53 to the starting motor relay.The starting motor relay supplies battery power to the relay solenoids in the starting motor. This internal relay provides high current battery voltage to the starting motor.
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Check the fuses.
B. Thoroughly inspect the P1/J1 ECM connectors and thoroughly inspect the connector for the start relay. Refer to Troubleshooting, "Electrical Connector - Inspect" for details.
C. Inspect the connections on the starting motor.
D. Perform a 30 N (6.7 lb) pull test on each of the wires that are associated with the start relay.
Damaged wire or connector
Result: A damaged wire or damaged connector was not found. The fuses are OK.
Proceed to Test Step 2.
Result: A damaged wire or damaged connector was found. A fuse is blown.
Repair: Repair the damaged wire or the damaged connector. Replace any blown fuses.
Use the electronic service tool to clear all logged diagnostic codes. Verify that the repair eliminates the fault.
2. Check for Active or Recently Logged Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector.
B. If the engine will start, then start the engine.
C. Make a note of any active diagnostic codes.
Diagnostic Trouble Codes
Result: Diagnostic code 677-5 is active.
Proceed to Test Step 3.
Result: Diagnostic code 677-6 or 677-3 is active.
Proceed to Test Step 5.
Result: A 1041-2 diagnostic code is active or recently logged.
If a 1041-2 diagnostic code is recently logged, this may be caused by the keyswitch being held in the START position for too long.
If a 1041-2 diagnostic code is active without the keyswitch being held in the START position, proceed to Test Step 9.
Result: An active diagnostic code was not displayed.
There may be a fault with the start signal from the keyswitch or the power circuit for the starting motor. The ECM does not monitor the status of these conditions.
Proceed to Test Step 7.
3. Create a Short Circuit at the Starting Motor Relay
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the starting motor relay.
C. Fabricate a jumper wire that is 150 mm (6 inch) long.
D. Use the jumper wire to connect pin 1 to pin 2 on the harness connector for the starting motor relay.
E. Turn the keyswitch to the ON position.
F. Use the electronic service tool to check for an active 677-6 diagnostic code.
G. Turn the keyswitch to the OFF position.
H. Remove the jumper.
Diagnostic codes
Result: A 677-6 diagnostic code was active with the jumper installed.
Repair: Install a replacement starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
Use the electronic service tool to check for an active 677-5 diagnostic code.
Confirm that the fault has been eliminated.
Result: A 677-5 diagnostic code is still active with the jumper installed.
Reconnect the starting motor relay and proceed to Test Step 4.
4. Check the Wiring Between the Start Relay and the ECM for an Open Circuit
A. Turn the keyswitch to the OFF position.
B. Disconnect the starting motor relay connector. Disconnect the P1 connector.
C. Use a suitable multimeter to measure the resistance between the following points:
P1:53 to terminal 1 on the harness connector for the start relay
P1:27 to terminal 2 on the harness connector for the start relay
Less than 5 Ohms
Result: Each resistance measurement is less than 5 Ohms.
Contact the Dealer Solution Network (DSN).
Result: At least one of the resistance measurements is greater than 5 Ohms.
There is open circuit or high resistance in the wiring between the start relay connector and the P1 connector.
Repair: Check all wiring between the start relay connector and the ECM. Refer to the Electrical Schematic for the application.
Replace the faulty wiring.
Use the electronic service tool to clear all logged diagnostic codes and verify that the repair eliminates the fault.
5. Create an Open Circuit at the Relay
A. Turn the keyswitch to the OFF position.
B. Disconnect the starting motor relay connector.
C. Turn the keyswitch to the ON position.
D. Use the electronic service tool to check for an active 677-5 diagnostic code.
E. Turn the keyswitch to the OFF position.
F. Reconnect the starting motor relay connector.
Diagnostic codes
Result: A 677-5 diagnostic code became active with the starting motor relay disconnected.
Repair: Install a replacement starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
Use the electronic service tool to check for an active 677-5 diagnostic code.
Confirm that the fault has been eliminated.
Result: A 677-6 diagnostic code is still active with the starting motor relay disconnected.
Proceed to Test Step 6.
6. Check the Wiring Between the Start Relay and the ECM for a Short Circuit
A. Turn the keyswitch to the OFF position.
B. Disconnect the start relay connector. Disconnect the P1 connector from the ECM.
C. Use a multimeter to measure the resistance between the following points:
P1:53 and all other terminals on the P1 connector
P1:27 and all other terminals on the P1 connector
Greater than 1 k Ohm
Result: Each resistance measurement is greater than 1 k Ohm.
Contact the Dealer Solution Network (DSN).


Parts carburetor Force:

F40209
 
F40209 CARBURETOR STUD
H0202B80L, H0202B81M, H0202H79K, H0202H82N, H0252B83G, H0252H77B, H0252H78C, H0252H78D, H0254H75A, H0257F88A, H0257F88B, H0306B80C, H0307H81D, H0350H78L, H0351H76K, H0352F90B, H0352F90C, H0352H77H, H0352H79L, H0353E91A, H0353E91B, H0353H78K, H0353H80
F85906
CARBURETOR GASKET
F85906 CARBURETOR GASKET
H0257F88A, H0257F88B, H0352F90B, H0352F90C, H0353E91A, H0353E91B, H0355D89A, H0356F89B, H0357F89C, H0357G90A, H040312RD, H0407E92C, H0504P89B, H0505C89B, H0507A89C, H0507A89D, H0507A90A, H0507A90B, H0507Z89B, H0700H79A, H0709B79A, H0750H79A, H0756H80
F553061
 
F553061 CARBURETOR COMPLETE (TC-7A)
H1150H79A, H1151H79A, H1154B79A, H1155H79A, H1156H80C, H1156H81D, H1157B79B, H1158B82E, H1158H80D, H1159H79C
F589061-1
 
F589061-1 CARBURETOR COMPLETE
H1251A88A, H1251A88B, H1251A88C, H1251A89A, H1251A89C, H1251F84A, H1251F86A, H1251F87A, H1251F87B, H1251X85A
F664061
 
F664061 CARBURETOR COMPLETE (TOP)
H1251A88A, H1251A88B, H1251A88C, H1251F86A, H1251F87A, H1251F87B
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