FA578396 DECAL, ENGINE COVER - STARBOARD Force
H0756H80F, H0856B80H
DECAL
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Rating:
Force entire parts catalog list:
- ENGINE COVER AND SUPPORT PLATE » FA578396
- ENGINE COVER AND SUPPORT PLATE » FA578396
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 575 Sealant 1
B - Guide Studs
M8 by 40 mm 2
C - Alignment Tool 1
- Bolts
M10 by 50 mm 3
D - Delphi Lockheed Rubber Grease 1
E - Loctite 609 Bearing Mount Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Ensure that the front housing is clean and free from damage. If necessary, replace the front housing.If necessary, install blanking plugs to a new front housing. Use Tooling (A) to seal all D-plugs.
Clean all the gasket surfaces of the cylinder block.
Illustration 1 g02201113
Illustration 2 g02201114
Inspect dowel (13) and dowel (14) for damage. If necessary, replace the dowels in the cylinder block.
Install thrust washer (12) into the recess in the cylinder block. Refer to Disassembly and Assembly, "Camshaft - Install" for more information.
Install Tooling (B) to the cylinder block. Refer to Illustration 2.
Align a new gasket (11) with Tooling (B). Install the gasket to the cylinder block.Note: Ensure that two circular Tabs (X) on the gasket are engaged in two Holes (Y) in the cylinder block. Ensure that dowel (14) in the cylinder block is engaged on the gasket.
Install Tooling (C) to the cylinder block.
Illustration 3 g02201115
If necessary, follow Step 8a through Step 8c to install bearing (7) to housing (4).
Apply a small continuous bead of Tooling (E) to outer Surface (Z) of bearing (7).
Place housing (4) onto a suitable support.
Use a suitable tool to press bearing (7) into housing (3) until the bearing is in the correct position within the housing. Remove any excess bearing mount compound.
Install the front housing over Tooling (B) and Tooling (C) onto the cylinder block.
Illustration 4 g02201116
(8) M8 by 20 mm
(9) M8 by 35 mm
(10) M8 by 25 mm
Install new bolts (10) to front housing (3) hand tight.
Remove Tooling (B).
Loosely install bolts (8) and bolts (9) finger tight. Refer to Illustration 4 for the correct position of the bolts.
Illustration 5 g02058297
Tighten bolts (8), bolts (9) and bolts (10) in the sequence that is shown in Illustration 5 to a torque of 28 N m (248 lb in).
Remove Tooling (C) from the cylinder block.
Illustration 6 g02198874
Install new O-ring seal (5) and O-ring seal (6) to bypass tube (1). Use Tooling (D) to lubricate the O-ring seals.
Install bypass tube (1) to the cylinder head. Install bolts (1). Tighten the bolts to a torque of 9 N m (80 lb in).
Install a new cable strap (2) to wiring harness assembly.End By:
Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
Install the timing gears. Refer to Disassembly and Assembly, "Gear Group (Front) - Install" for the correct procedure.
If the engine has an accessory drive, install the accessory drive. Refer to Disassembly and Assembly, "Accessory Drive - Remove and Install" for the correct procedure.
Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove" for the correct procedure.
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Install" for the correct procedure.
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install" for the correct procedure.
Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Fill" for the correct procedure.
Parts decal Force:
481373
481373 DECAL, "ELECTRONIC" (NOT SHOWN)
H0757H75A, H0757H76C, H0856B80H, H1006B80B, H1008H80A, H1209H76F
480373
480373 DECAL, MAGNAPOWER IGNITION (NOT SHOWN)
H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0757B79E, H0757H75A, H0757H76C, H0757H78D, H0758H80B, H0759H79A, H0850H79A, H0850H80A, H0851H79A, H0855H79A, H0856B80H, H0857B78F, H0857H79G, H0858B80C, H0859B79B, H0859H77A, H0859H78A, H1000H79A, H1004H79
F510374
F510374 DECAL, CIRCUIT BREAKER
H0091B80B, H0091H79A, H0091H83C, H0092H79F, H0092H81H, H0092H81J, H0095B80F, H0095B81G, H0095H82H, H0101B78A, H0102H76C, H0102H78E, H0121B79A, H0122H79E, H0125H79E, H0152B78D, H0152B83J, H0152C84K, H0152H79E, H0202B81M, H0202H79K, H0252B83G, H0252H77
481373 1
481373 1 DECAL, "ELECTRONIC" (NOT SHOWN)
H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0757B79E, H0757H78D, H0758H80B, H0759H79A, H0850H79A, H0850H80A, H0851H79A, H0855H79A, H0857B78F, H0857H79G, H0858B80C, H0859B79B, H0859H77A, H0859H78A, H1000H79A, H1004H79A, H1007H79A, H1057B78H, H1059H77
FC510374
FC510374 DECAL, CIRCUIT BREAKER, CANADA
H0091B80B, H0091H79A, H0091H83C, H0092H79F, H0092H81H, H0092H81J, H0095B81G, H0095H82H, H0101B78A, H0102H78E, H0121B79A, H0122H79E, H0125H79E, H0152B78D, H0152H79E, H0202B81M, H0252B83G, H0306B80C, H0307H81D, H0350H78L, H0357C86A, H0357H83N, H0456B78
FC438398
FC438398 DECAL, WIRING - CANADA
H0503H84B, H0507B85A, H0507H82B, H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0757B79E, H0757H78D, H0758H80B, H0759H79A, H0850H79A, H0850H81C, H0851H79A, H0856B80H, H0857B78F, H0857H79G, H0858B80C, H0858B82E, H0859B79B, H0859H77A, H0859H78A, H1000H79
F17148
F17148 DECAL, STARBOARD
H0456B79K, H0456B80L, H0457H82N, H0507H81A, H0507H82B, H0558H79L, H0559B80M, H0559H80N, H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0758H80B, H0758H82E, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0856B80H, H0856H82
F531892
F531892 DECAL, PORT
H0456B79K, H0456B80L, H0457H82N, H0507H81A, H0507H82B, H0558H79L, H0559B80M, H0559H80N, H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0758H80B, H0758H82E, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0856B80H, H0856H82