F89504 Force GROMMET MOTOR LEG EXHAUST COVER

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A    6V-6146     Load Leveler    1    
B     207-8157     Bracket     2    
207-8158 Spacer     2    
208-5040 Tube     1    
C     1U-9203     Lever Puller Hoist     1    
D     1U-8224     Nylon Lifting Sling     1    Start By:
Remove the cab. Refer to Disassembly and Assembly, RENR5140, "Cab - Remove".
Remove the aftercooler. Refer to Disassembly and Assembly, "Aftercooler, Fan and Gear Motor - Remove".
Remove the crankcase guard. Refer to Disassembly and Assembly, "Crankcase Guard - Remove and Install".
Remove the hoist gear pump. Refer to Disassembly and Assembly, RENR5140, "Gear Pump (Hoist) - Remove".
Remove the steering piston pump. Refer to Disassembly and Assembly, RENR5140, "Piston Pump (Steering) - Remove".
At operating temperature, the hydraulic tank is hot and under pressure.Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected.This action also lessens the chance of oil spills.
Put identification marks on all lines, hoses, wires, and tubes for installation purposes.
Refer to the Operation and Maintenance Manual in order to drain the fluids from the following items:
The engine
The cooling system
The transmission
Illustration 1 g00795021
Right side of the machine near the rear cab mount
Illustration 2 g00795023
Right side of the transmission
Remove the wiring clips that secure wiring harness (1) to the top of the frame and the top of the transmission. Remove the wiring harness off the top of the transmission and the frame.
Secure the wiring harness that was removed in Step 3 to the engine. The wiring harness is removed with the engine.
Illustration 3 g00794297
Upper left front corner of the engine
Remove bracket (2) and hose bundle (3) from the front of the engine. Move the hose bundle out of the way.
Illustration 4 g00794306
Lower left front of the engine
Disconnect two hydraulic hoses (4) fro