38489 Force PIN-ROLL


38489 PIN-ROLL Force H0091H84D, H009201RS, H009201SD, H009201UD, H009201US, H0092284D, H0092H84L, H0092S88A, H0092S91A, H0093S91A, H015201RS, H015201US, H015211SS, H0152C84K, H0152S89A, H025201RD, H025201TD, H025201TS, H025201US, H0706A91B, H075312SD, H075312UD, H075412V PIN
38489 PIN-ROLL Force
Rating:
68

Buy PIN-ROLL 38489 Force genuine, new aftermarket parts with delivery
Number on catalog scheme: 34
 

Force entire parts catalog list:

H0091H84D 1984
H009201RS 1995
H009201SD 1996,1997
H009201UD 1998
H009201US 1998
H0092284D 1984,1985,1986,1987,1988,1989,1990,1991,1992,1993,1994,1995
H0092H84L 1984
H0092S88A 1988
H0092S91A 1991
H0093S91A 1991
H015201RS 1995
H015201US 1998
H015211SS 1996,1997
H0152C84K 1984
H0152S89A 1989
H025201RD 1995,1996
H025201TD 1997
H025201TS 1997
H025201US 1998
H0706A91B 1991,1992,1993,1994,1995
H075312SD 1996,1997
H075312UD 1998
H075412VD 1999
H090312RD 1995
H0903E91H 1991,1992,1993,1994
H090412SD 1996,1997
H090412UD 1998
H090422VD 1999
H1201A90A 1990,1991,1992,1993,1994
H120412RD 1995
H120412SD 1996,1997
H120412UD 1998,1999
H1501E89A 1989,1990,1991,1992,1993,1994

Information:


Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Fuel Injection Timing - Check". Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the crankshaft web.
Illustration 1 g00956267
Use Tooling (D) in order to lubricate O-ring seal (10). Install a new O-ring seal (10) onto the fuel injection pump.
Install new washers to bolts (13).
Align the holes in the fuel injection pump with the holes in the front housing. Install the fuel injection pump to the housing. Note: The fuel injection pump should be supported by hand until the bolts are installed.
Install bolts (13). Tighten bolts (13) to a torque of 22 N m (16 lb ft).
Position support bracket (11) onto the cylinder block. Install bolt (15) finger tight.
Install bolt (12) and nut (14) finger tight.
Tighten bolt (12) and nut (14) to a torque of 22 N m (16 lb ft). Tighten bolt (15) to a torque of 44 N m (32 lb ft). Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are tightened.
Illustration 2 g00956200Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump. The nut must turn freely until contact is made with the fuel injection pump gear.
Position fuel injection pump gear (9) on the shaft of the fuel injection pump. Install the washer and nut (8). Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Tighten nut (8) to a torque of 24 N m (17 lb ft).
Illustration 3 g00956204
Connect the harness assembly to timing advance solenoid (7).
Connect harness assembly (2). Connect fuel line (3).
Connect fuel return line (1). Connect tube assembly (4) to the fuel injection pump.
Loosen bolt (5). Move spacer (6) in order to prevent bolt (5) from tightening against the shaft of the fuel injection pump. Tighten bolt (5) to a torque of 12 N m (106 lb in). Note: Spacer (6) must be correctly positioned and bolt (5) must be tightened in order to prevent the bolt from contacting the shaft of the fuel injection pump.
Illustration 4 g00992965
Tighten nut (8) to a torque of 88 N m (65 lb ft).
Remove Tooling (A) and Tooling (B). End By:
Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install".
Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air Compressor - Remove and Install".


Parts pin Force:

24198
 
24198 PIN-ROLL
H005201RS, H005201SD, H005201TS, H005201UD, H0052C88A, H0091H84D, H009201RS, H009201SD, H009201UD, H009201US, H0092284D, H0092H84L, H0092S88A, H0092S91A, H0093S91A, H015201RS, H015201US, H015211SS, H0152C84K, H0152S89A, H025201RD, H025201TD, H025201T
43044
 
43044 PIN-Dowel (.375 x .620)
H0706A91B, H075312SD, H075312UD, H075412VD, H090312RD, H0903E91H, H090412SD, H090412UD, H090422VD, H1201A90A, H120412RD, H120412SD, H120412UD, H1501E89A
F719372
 
F719372 PIN-Water Jacket Tube
H0706A91B, H075312SD, H075312UD, H075412VD, H090312RD, H0903E91D, H0903E91H, H0903F91A, H0903F91C, H090412SD, H090412UD, H090422VD, H090LD90B, H090LD90C, H090LD91D, H1201A90A, H120412RD, H120412SD, H120412UD, H120LD90B, H120LD90C, H120LD91B, H120LD91
820618
 
820618 PIN, Cylinder Clevis (LOWER)
H0407E92C, H0706A91B, H075312SD, H075312UD
F749440
 
F749440 PIN, Cylinder Clevis (UPPER)
H0407E92C, H0706A91B, H075312SD, H075312UD
826578
PIN, Reverse Lock, With Dry Loc
826578 PIN, Reverse Lock, With Dry Loc
H040312RD, H040312SD, H040312UD, H0407E92C, H0706A91B, H075312SD, H075312UD
72255
 
72255 PIN-ROLL
H025201RD, H025201TD, H025201TS, H025201US
23784
 
23784 PIN, DOWEL
H040312RD, H040312SD, H040312UD, H075412VD, H090312RD, H090412SD, H090412UD, H090422VD, H120412RD, H120412SD, H120412UD
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