F525629 COTTER PIN Force
H0060B78B, H0060H79C, H0060H80D, H0062B78J, H0062H79K, H0064H80F, H0064H82H, H0067H79C, H0070B79A, H0071H81B, H0071H82C, H0071H83D, H0071H84E, H0072B81D, H0072H79B, H0072H80C, H0072H82E, H0075H79A, H0082H78J, H0407E92C, H0706A91B, H075312SD, H0851X88
COTTER
Price: query
Rating:
You can buy parts:
As an associate, we earn commssions on qualifying purchases through the links below
Compatible models:
H0060B78B
H0060H79C
H0060H80D
H0062B78J
H0062H79K
H0064H80F
H0064H82H
H0067H79C
H0070B79A
H0071H81B
H0071H82C
H0071H83D
H0071H84E
H0072B81D
H0072H79B
H0072H80C
H0072H82E
H0075H79A
H0082H78J
H0407E92C
H0706A91B
H075312SD
H0851X88A
H0853F88B
H0853F89C
H0853F89E
H0853F89F
H0853F89G
H0856A89A
H0856A89H
H0856C87A
H0856C87B
H0856F86A
H0856L89D
H0856Y89B
H0903E91D
H0903E91H
H0903F90B
H0903F90C
H0903F91A
H0903F91C
H0906A90A
H1201A90A
H1251A88A
H1251A88B
H1251A88C
H1251A89A
H1251A89B
H1251A89C
H1251A89D
H1251A89E
H1251F86A
H1251F87A
H1251F87B
H1501E89A
Force
Force entire parts catalog list:
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- STARTER » F525629
- BOTTOM COWL » F525629
- BOTTOM COWL » F525629
- COWL ASSEMBLY-BOTTOM » F525629
H0853F88B 1988,1989
H0853F89C 1989
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- SWIVEL BRACKET AND STERN BRACKETS » F525629
H0853F89G 1989
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- MOTOR LEG » F525629
- MOTOR LEG » F525629
- MOTOR LEG » F525629
H0856Y89B 1989
H0903E91D 1991
H0903E91H 1991,1992,1993,1994
- SWIVEL BRACKET-STERN BRACKETS (POWER TRIM) » F525629
- SWIVEL BRACKET-STERN BRACKETS (MANUAL TILT) » F525629
H0903F90C 1990
H0903F91A 1991
- SWIVEL BRACKET AND STERN BRACKETS » F525629
H0906A90A 1990
H1201A90A 1990,1991,1992,1993,1994
- SWIVEL BRACKET-STERN BRACKETS » F525629
- DESIGN II - POWER TRIM UNIT WITH BULLET CONNECTORS » F525629
H1251A88B 1988
H1251A88C 1988
H1251A89A 1989
H1251A89B 1989
H1251A89C 1989
H1251A89D 1989
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- SWIVEL BRACKET AND STERN BRACKETS » F525629
- MOTOR LEG » F525629
- MOTOR LEG » F525629
- MOTOR LEG » F525629
- SWIVEL BRACKET - STERN BRACKETS » F525629
Information:
Table 1
Diagnostic Trouble Codes for Fuel Rail Pressure Problem
J1939 Code CDL Code Code Description
(code descriptions may vary) Comments
157-15 E396 (1) Engine Injector Metering Rail #1 Pressure: High - least severe (1) No other 157-XX or 1797-XX codes are active.
3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is above an acceptable level.
The code is logged.
Engine power is derated.
157-16 E396 (2) Engine Injector Metering Rail #1 Pressure: High - moderate severity (2) No other 157-XX or 1797-XX codes are active.
3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is above an acceptable level.
The code is logged.
Engine power is derated.
157-17 E398 (1) Engine Injector Metering Rail #1 Pressure: Low - least severe (1) No other 157-XX or 1797-XX codes are active.
3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is below an acceptable level.
The code is logged.
Engine power is derated.
157-18 E398 (2) Engine Injector Metering Rail #1 Pressure: Low - moderate severity (2) No other 157-XX or 1797-XX codes are active.
3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is below an acceptable level.
The code is logged.
Engine power is derated.
1239-0 E499 (3) Engine Fuel Leakage 1: High - most severe (3) 3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
There is a probable fuel leak from the high-pressure fuel system. The amount of leakage is a calculated parameter.
The code is logged.
The engine will stop.
5571-16 E1264 (2) High Pressure Common Rail Fuel Pressure Relief Valve : Active 3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
The pressure limiting valve in the fuel rail is open. This code is a calculated parameter.
The code is logged.
5571-0 E1264 (3) High Pressure Common Rail Fuel Pressure Relief Valve : Active 3509-XX or 262-XX codes are not active.
3510-XX or 2131-XX codes are not active.
The pressure limiting valve in the fuel rail is open. This code is a calculated parameter.
The code is logged. Probable Causes
Diagnostic codes
Electrical connectors
Fuel filters
Fuel rail pressure sensor
High fuel rail pressure
Transfer Pump Inlet Regulator (TPIR)
Transfer Pump Inlet Regulator (TPIR) return
Return fuel lines
Low fuel rail pressure
Transfer Pump Inlet Regulator (TPIR)
Transfer Pump Inlet Regulator (TPIR) Return
Electric Fuel Lift Pump (EFLP)
Return fuel linesRecommended Actions
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Table 2
Troubleshooting Test Steps Values Results
1. Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the Warranty Report and the Product Status Report with Histograms before diagnosing the fault or clearing any diagnostic codes.
Note: The downloaded information will be required by the Dealer Solutions Network (DSN) if diagnostic assistance is needed.
C. Determine if a diagnostic is active or recently logged.
Diagnostic codes
Result: One of the codes in Table 1 is present.
Proceed to Test Step 2.
Result: A code other than the codes in Table 1 is present.
Repair: Troubleshoot the code. Refer to the applicable procedure.
2. Electrical Connectors
A. Check for the correct installation of the ECM J1/P1 and the J2/P2 connectors. Check for correct installation of the connector on the fuel rail pressure sensor.
Connectors
Result: There are suspect connectors.
Repair: Use the electronic service tool to perform the "Wiggle Test".
Repair or replace connectors that are suspect.
Result: There are no suspect connectors.
Proceed to Test Step 3.
3. Fuel Filters
A. Replace the in-line fuel filter that is upstream of the electric fuel lift pump (if equipped). Refer to the Operation and Maintenance Manual for further information. If an in-line fuel filter is not installed, replace the fuel strainer on the fuel tank pickup pipe. Refer to the documentation for the machine.
B. Replace the primary fuel filter and the secondary fuel filters. Refer to the Operation and Maintenance Manual for further information.
Fuel filters
Result: The filters have been replaced and the fault is eliminated.
Return the unit to service.
Result: The filters have been replaced and the fault is still present.
Proceed to Test Step 4.
4. Fuel Rail Pressure Sensor
A. Make sure that the engine has been stopped for at least 10 minutes. Use the electronic service tool to check the status of the "Fuel Rail Pressure".
Pressure sensor
Result: The "Fuel Rail Pressure (absolute)" is more than 5,000 kPa (725 psi).
Repair: Test the fuel rail pressure sensor. Refer to Troubleshooting, "Sensor Signal (analog, Active) - Test".
Use the electronic service tool to perform the "Fuel Rail Pressure Test". If the test fails, replace the fuel rail. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) - Remove and Install".
Confirm that the fault has been eliminated.
Result: The "Fuel Rail Pressure (absolute)" is less than 5,000 kPa (725 psi).
For a high fuel rail pressure symptom, proceed to Test Step 5.
For a low fuel rail pressure symptom, proceed to Test Step 10.
5. High Fuel Rail Pressure
A. Use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
Fuel system
Result: Fuel rail pressure is normal after performing the "High Pressure Fuel Pump Calibration".
Return the unit to service.
Result: Fuel rail pressure is still high after performing the "High Pressure Fuel Pump Calibration".
Run the engine for a minimum of 30 minutes.
Proceed to Test Step 6.
Illustration 1 g03700009
Transfer Pump Inlet Regulator (TPIR) components on a C4.4 engine
(1) Transfe
Parts cotter Force:
F1014
F1014 COTTER PIN
H0042082D, H0042083E, H0042B78C, H0042C84L, H0042C87A, H0042H77B, H0042H78D, H0042H78E, H0043F85A, H0091H83C, H0091H84D, H0092H81J, H0095H82H, H0202B80L, H0202B81M, H0202H79K, H0202H82N, H0252B83G, H0252H77B, H0252H78C, H0252H78D, H0254H75A, H0257F88
F1027
F1027 COTTER PIN, S.S., 1/8 - 1/2
H0060B76A, H0060B78B, H0060H79C, H0060H80D, H0064H80F, H0070B79A, H0071H81B, H0071H82C, H0071H83D, H0075H79A, H0091B80B, H0091H79A, H0091H83C, H0091H84D, H0095B80F, H0095B81G, H0095H82H, H0101B78A, H0121B79A, H0125H79E, H0202B80L, H0202B81M, H0202H79
F1015
F1015 COTTER PIN
H0042H78E, H0062B78J, H0082H78J, H0202B80L, H0202B81M, H0202H79K, H0202H82N, H0252B83G, H0257F88A, H0257F88B, H0306B80C, H0307H81D, H0350H78L, H0351H76K, H0352F90B, H0352F90C, H0352H77H, H0352H79L, H0353E91A, H0353E91B, H0353H78K, H0353H80M, H0353H81
F1846
F1846 COTTER PIN
H0032H84G, H0042081C, H0042082D, H0042083E, H0042B78C, H0042B80G, H0042C84L, H0042C87A, H0042H77B, H0042H78D, H0042H78E, H0042H79F, H0043F85A, H005201RS, H0062B78J, H0062H79K, H0062H79M, H0064H78D, H0064H82H, H0067H79C, H0071H84E, H0072B81D, H0072H79
F17149
F17149 COTTER PIN
H0091H84D, H0456B79K, H0456B80L, H0457H82N, H0457H83P, H0503B83A, H0503H84B, H0507B85A, H0507C86A, H0507C87A, H0507F87B, H0507H81A, H0507H82B, H0558H79L, H0559B80M, H0559H80N, H0559H83R, H0606H84A, H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81