818117A 1 PISTON RING (4 PER SET) .030 OVERSIZE (NOT SHOWN) Force
H0757H75A, H0757H76C, H1059H76D
PISTON
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Force entire parts catalog list:
- CRANKSHAFT AND PISTON GROUP » 818117A 1
- CRANKSHAFT AND PISTON GROUP » 818117A 1
- CRANKSHAFT AND PISTON GROUP » 818117A 1
Information:
Table 1
Required Tools(1)
Tool Part Number Part Description Qty
ZZ 9U-7067 Cap 4
9U-7069 Cap 4
(1) SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.Start By:
Remove the cover for the fuel injection nozzles. Refer to this Disassembly and Assembly Manual, "Fuel Injection Nozzle Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01135845
Typical example
Disconnect the fuel injection lines (2) at the fuel injection nozzles (1).
Disconnect the fuel injection lines (4) at the fuel injection pump (6). Ensure that the connections (5) do not turn when the fuel injection lines are removed.
Illustration 2 g01136262
Typical example
If it is necessary, remove the clamps (3) for the fuel injection lines or loosen the clamps for the fuel injection lines. Remove the fuel injection lines.
Install dust caps onto the ports of the fuel injection nozzles and onto the ports of the fuel injection pump. Install dust caps onto both ends of the fuel injection lines. Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Illustration 3 g01135845
Typical example
Inspect the fuel injection lines (2 and 4) for wear and for damage. Replace any fuel injection line (1) that is worn or any fuel injection line that is damaged.
Loosely install the clamps (3) for the fuel injection lines.
Remove the dust caps from the fuel injection pump (6) and from the fuel injection nozzles (1). Remove the dust caps from the fuel injection lines (1).
Illustration 4 g01136262
Loosely connect the nuts at both ends of the fuel injection lines.
Ensure that each fuel injection line does not contact any other fuel injection line or any other engine component. Tighten the fasteners for the clamps (3) for the fuel injection lines . Check that the fuel injection lines are still clear of other components.
Tighten the fuel injection lines (2) at the fuel injection nozzles (1) to a torque of 30 N m (22 lb ft).
Tighten the fuel injection lines (5) at the fuel injection pump (6) to 30 N m (22 lb ft). Ensure that the connection (5) can not turn.
Remove the air from the fuel system. Refer to the Operations and Maintenance Manual, "Fuel System - Prime". End By:
Install the cover for the fuel injection nozzles. Refer to this Disassembly and Assembly Manual, "Fuel Injection Nozzle Cover - Remove and Install".
Parts piston Force:
F85017
F85017 PISTON PIN
H0559H77H, H0559H77J, H0559H78K, H0659B78B, H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0757H75A, H0757H76C, H0757H78D, H0758H80B, H0758H82E, H0759H79A, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0851X88A, H0853F88
FA335260
FA335260 PISTON RING SET (3 PER SET)
H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0757H75A, H0757H76C, H0757H78D, H0758H80B, H0758H82E, H0759H79A, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0851X88A, H0853F88B, H0855H79A, H0856A89A, H0856B80H, H0856C87
F372015-3
F372015-3 PISTON
H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0757H75A, H0757H76C, H0757H78D, H0758H80B, H0758H82E, H0759H79A, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0851X88A, H0853F88B, H0855H79A, H0856A89A, H0856B80H, H0856C87
818110A 1
818110A 1 PISTON RINGS (3 PER SET) .030 OVERSIZE (NOT SHOWN)
H0700H79A, H0709B79A, H0750H79A, H0756H80F, H0756H81G, H0756H82H, H0757B79E, H0757H75A, H0757H76C, H0757H78D, H0758H80B, H0758H82E, H0759H79A, H0850H79A, H0850H80A, H0850H81C, H0851H79A, H0851X88A, H0853F88B, H0855H79A, H0856A89A, H0856B80H, H0856C87
SA372015
817991A 2
FA474260
FA474260 PISTON RING SET FOR 2 PISTONS
H0558H79L, H0559B80M, H0559H77H, H0559H77J, H1059H76D, H1059H77G, H1209H76F
F475015-2