F5H198 Force REMOTE CONTROL - SURFACE MOUNT


F5H198 REMOTE CONTROL - SURFACE MOUNT Force H0257F88A, H0257F88B, H0352F90B, H0352F90C, H0355D89A, H0356F89B, H0357C88B, H0357F89C, H0357G90A, H0504H88C, H0504H88D, H0504P89B, H0505C89B, H0507A89C, H0507A89D, H0507A90A, H0507A90B, H0507A90C, H0507A90D, H0507C88B, H0507Z89B, H0851X88A, H0853F88 REMOTE
F5H198 REMOTE CONTROL - SURFACE MOUNT Force
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Buy REMOTE CONTROL - SURFACE MOUNT F5H198 Force genuine, new aftermarket parts with delivery
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Force entire parts catalog list:

H0257F88A 1988,1989
H0257F88B 1988,1989,1991
H0352F90B 1990
H0352F90C 1990
H0355D89A 1989
H0356F89B 1989
H0357C88B 1988
H0357F89C 1989
H0357G90A 1990
H0504H88C 1988
H0504H88D 1988
H0504P89B 1989
H0505C89B 1989
H0507A89C 1989
H0507A89D 1989
H0507A90A 1990
H0507A90B 1990
H0507A90C 1990
H0507A90D 1990
H0507C88B 1988
H0507Z89B 1989
H0851X88A 1988
H0853F88B 1988,1989
H0853F89C 1989
H0853F89E 1989
H0853F89F 1989
H0853F89G 1989
H0856A89A 1989
H0856A89H 1989
H0856C87B 1987
H0856L89D 1989
H0856Y89B 1989
H0903F90B 1990
H0903F90C 1990
H0906A90A 1990
H1251A88A 1988
H1251A88B 1988
H1251A88C 1988
H1251A89A 1989
H1251A89B 1989
H1251A89C 1989
H1251A89D 1989
H1251A89E 1989
H1251F87B 1987

Information:


Table 1
Specifications for Fuel Injection Pump Timing    
Lift of the Fuel Injection Pump Plunger     3 mm (0.1181 inch)    
Locking Screw    
31 N m (23 lb ft)    Introduction
Delphi DP210 Fuel Injection Pumps
The Delphi DP210 fuel injection pumps must be serviced by an authorized Delphi technician. For repair information, contact your Caterpillar dealer. The internal adjustment for the pump timing is tamper proof. High idle and low idle are factory set. Idle adjustments cannot be made to the fuel pump. Bosch EPVE Fuel Injection Pumps
Note: This procedure must only be carried out by a person with the correct training.Note: Do not rotate the fuel injection pump if the fuel injection pump shaft is locked.Required Tools
Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     -     Sealey VS1079 Fuel Injection Pump Timing Tool     1    
B     -     Dial Indicator     1    Adjustment Procedure
Bosch EPVE Fuel Injection Pump
Set the number one piston at the top center on the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for the No. 1 Piston" for the procedure.
Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrods".
Illustration 1 g00996226
(1) Plug
Illustration 2 g00996227
(2) Tooling (A) (3) Dial indicator
Remove the plug (1) and the washer from the rear of the fuel injection pump and install Tooling (A) (2) . Install a suitable dial indicator (3) into Tooling (A) . Set the dial indicator to approximately 3 mm (0.1181 inch).
Ensure that the timing pins have been removed from the engine.
Rotate the crankshaft counterclockwise when the crankshaft is viewed from the front of the engine. Carefully rotate the crankshaft until the dial indicator (3) indicates that the plunger of the fuel injection pump is at the bottom of the stroke. Set the dial indicator (3) to zero.
Rotate the crankshaft clockwise, until the crankshaft timing pin can be pushed into the hole in the crankshaft web.
With the engine set at the Top Center Position for the No. 1 piston, check the reading on the dial indicator. The lift of the fuel injection pump plunger should be 1.55 mm (0.06102 inch).
Illustration 3 g00996240
(4) Washer (5) Locking screw
Lock the fuel injection pump shaft.
In order to lock the shaft of the Bosch EPVE fuel injection pump, loosen the locking screw (5) and remove the washer (4) . Tighten the locking screw to 31 N m (23 lb ft). Ensure that the needle of the dial indicator has not moved.
Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove and Install".
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Remove the fuel injection pump gear. Refer to Disassembly and Assembly, "Fuel Injection pump - Remove".
Illustration 4 g00996242
(6) Keyway
Illustration 5 g00996245
(7) OutletNote: A key should not be installed in the keyway (6) .Note: If the fuel injection pump is on the correct stroke, the keyway (6) is toward the outlet (7) .
Set the number one piston at the top center piston on the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for the No. 1 Piston" for the procedure.
Install the fuel injection pump gear. Refer to Disassembly and Assembly, "Fuel Injection pump - Install".
Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove and Install".
Install a new washer to the plug and install the plug in the back of the fuel injection pump. Refer to Specifications, "Fuel Injection Pump" for the correct torque.
Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrods".
Install the high-pressure fuel lines on the fuel injection pump. Eliminate all air from the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime".


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