F97008-1 STUD, LONG Force
H0202B80L, H0202B81M, H0202H79K, H0202H82N, H0252B83G, H0257F88A, H0257F88B, H0306B80C, H0307H81D, H0350H78L, H0351H76K, H0352F90B, H0352F90C, H0352H77H, H0352H79L, H0353E91A, H0353E91B, H0353H78K, H0353H80M, H0353H81N, H0353H82P, H0355D89A, H0356F89
STUD
Price: query
Rating:
Compatible models:
H0202B80L
H0202B81M
H0202H79K
H0202H82N
H0252B83G
H0257F88A
H0257F88B
H0306B80C
H0307H81D
H0350H78L
H0351H76K
H0352F90B
H0352F90C
H0352H77H
H0352H79L
H0353E91A
H0353E91B
H0353H78K
H0353H80M
H0353H81N
H0353H82P
H0355D89A
H0356F89B
H0356H75F
H0357C86A
H0357C87A
H0357C88B
H0357F88A
H0357F89C
H0357G90A
H0357H83N
H0407E92C
H0456B78J
H0456B79K
H0456B80L
H0457H82N
H0457H83P
H0503B83A
H0503H84B
H0504H88C
H0504H88D
H0504P89B
H0505C89B
H0507A89C
H0507A89D
H0507A90A
H0507A90B
H0507A90C
H0507A90D
H0507A91A
H0507A91C
H0507A92A
H0507B85A
H0507C86A
H0507C87A
H0507C87C
H0507C88B
H0507E91B
H0507F87B
H0507F88A
H0507H81A
H0507H82B
H0507Z89B
H0555H74G
Force
Force entire parts catalog list:
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- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
- GEAR HOUSING » F97008-1
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Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
B 365-8434 Turbocharger Alignment Tool 1
343-5908 V-Band Clamp 1
343-5907 V-Band Clamp 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02176247
Ensure that turbocharger (8) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
If necessary, follow Step 2.a through Step 2.b in order to install bracket (24) onto cylinder block (25).
If necessary, install studs (27) (not shown) to the cylinder block. Tighten the studs to a torque of 18 N m (159 lb in).
Position bracket (24) onto cylinder block (25). Install nuts (26) hand tight.
If necessary, install studs (23) to turbocharger (8). Tighten the studs to a torque of 18 N m (159 lb in).
Illustration 2 g02356216
Position turbocharger (8) onto bracket (24).
Loosely install nuts (28).
Move turbocharger (8) in the Direction (C) to ensure that studs (23) of turbocharger (8) is positioned most forward position in the holes in bracket (24).
Hand tighten nuts (28).
Illustration 3 g02352357
Illustration 4 g02352633
Use Tooling (B) in order to align the second stage turbocharger and the first stage turbocharger. Note: Ensure that the bracket for the turbocharger is correctly positioned onto the turbocharger and the cylinder block.
Tighten nuts (28) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 4. Tighten nuts (26) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 3.
Remove Tooling (B). Note: Ensure that the second stage turbocharger and the first stage turbocharger are correctly aligned.
Illustration 5 g02176246
Illustration 6 g02176278
Remove plugs and caps from tube assemblies. Ensure that tube assembly (14) and tube assembly (20) are clean and free from damage. Replace any damaged components.
Install a new gasket (21) (not shown) onto tube assembly (20).
Position a new gasket (19) (not shown) onto tube assembly (20).
Remove the plug from the drain port of the turbocharger. Remove the plug from the cylinder block.
Position tube assembly (20) into the cylinder block and install bolts (22) finger tight.
Position tube assembly (20) onto turbocharger (8) and install bolts (18) finger tight.
Tighten bolts (18) and bolt (22) to a torque of 22 N m (195 lb in).
Remove the plug from oil inlet port (29) for turbocharger (8). Lubricate the turbocharger bearings with clean engine oil through oil inlet port (29). Rotate the wheel of the compressor several times in order to lubricate the bearings.
Position a new gasket (15) (not shown) onto tube assembly (14) and install bolts (13). Note: Holes in the gasket have serration that hold the bolts captive.
Position tube assembly (14) onto turbocharger (8). Tighten bolts (13) finger tight.
Remove plug from cylinder block for the oil feed tube assembly. Install new sealing washers (16) (not shown) and banjo bolt (17) to tube assembly (14). Tighten banjo bolt (17) finger tight.
Tighten bolts (13) to a torque of 22 N m (195 lb in). Tighten banjo bolt (17) to a torque of 33 N m (292 lb in). Refer to Illustration 5.
Illustration 7 g02176245
Connect hose assembly (9) onto turbocharger (8) and loosely install bolt (10).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (4). Position V-band clamp (4) onto air duct (5).
Remove plugs from the ports of the turbochargers
Position hose assembly (12) and air duct (5) onto the outlet of turbocharger (8) and the inlet of turbocharger (3). Tighten the allen head bolt for V-band clamp to a torque of 12 N m (106 lb in). Note: Ensure that the allen head bolt for the V-band clamp does not contact any other engine component.
Tighten hose clamps (11) to a torque of 6 N m (53 lb in).
Install bolt (6) (not shown).
Tighten bolt (10) and bolt (6) (not shown) to a torque of 22 N m (195 lb in).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (7). Position V-band clamp (7) onto turbocharger (8).
Position elbow (1) onto turbocharger (8) and turbocharger (3).
Tighten allen head bolt for V-band clamp (2) and V-band clamp
Parts stud Force:
F40008
F40008 STUD, SHORT
H0060B76A, H0060B78B, H0060H79C, H0060H80D, H0064H80F, H0070B79A, H0071H81B, H0071H82C, H0071H83D, H0075H79A, H0091B80B, H0091H79A, H0091H83C, H0091H84D, H0095B80F, H0095B81G, H0095H82H, H0101B78A, H0121B79A, H0125H79E, H0202B80L, H0202B81M, H0202H79
F353480
F353480 STUD
H0352H77H, H0352H79L, H0353H78K, H0353H80M, H0353H81N, H0353H82P, H0356H75F, H0456B78J, H0456B79K, H0456B80L, H0457H82N, H0457H83P, H0503B83A, H0503H84B, H0507B85A, H0507C86A, H0507C87A, H0507C87C, H0507F87B, H0507F88A, H0507H81A, H0507H82B, H0555H74
F307211
F307211 STUD
H0352H77H, H0352H79L, H0353H78K, H0353H80M, H0353H81N, H0353H82P, H0356H75F, H0456B78J, H0456B79K, H0456B80L, H0457H82N, H0457H83P, H0503B83A, H0503H84B, H0504H88C, H0504H88D, H0504P89B, H0505C89B, H0507A89C, H0507A89D, H0507A90A, H0507A90B, H0507A90
F433209
F433209 STUD, THROTTLE CAM
H0202H79K, H0252H77B, H0252H78C, H0252H78D, H0254H75A, H0352H77H, H0356H75F, H0456B78J, H0456B79K, H0456B80L, H0507H81A, H0555H74G, H0559H77H, H0559H77J, H0757H75A, H1059H76D, H1209H76F
F440209
F440209 STUD, GEAR SHIFT LEVER
H0202B80L, H0202B81M, H0202H79K, H0202H82N, H0252B83G, H0252H77B, H0252H78C, H0252H78D, H0254H75A, H0257F88A, H0257F88B, H0306B80C, H0307H81D, H0350H78L, H0351H76K, H0352F90B, H0352F90C, H0353E91A, H0353E91B, H0355D89A, H0356F89B, H0357C86A, H0357C87
F286440
F286440 STUD, MAGNETO CONTROL LEVER
H0060B76A, H0062H79M, H0082H76G, H0082H79K, H0091B80B, H0091H79A, H0091H83C, H0091H84D, H009201SD, H0092284D, H0092B80G, H0092H79F, H0092H81H, H0092H81J, H0092H83K, H0092H84L, H0092S88A, H0092S91A, H0093S91A, H0094H81F, H0095B80F, H0095B81G, H0095H82
826387
826387 STUD (.375-16 x 1.625)
H040312RD, H0407E92C, H0706A91B, H1201A90A, H120412RD, H120412SD, H1501E89A
826389
826389 STUD (.250-20 x 1.250)-Throttle Cam
H040312RD, H0407E92C, H0706A91B, H090312RD, H0903E91H, H1201A90A, H120412RD, H1501E89A