90002-ZY1-000 BOLT, FLANGE (6X14) (Honda Code 7215288). Honda
BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHGA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA, BF15D4 LRTA, BF15D4 SHGA, BF15D4 SHSA, BF15D4 SHTA, BF15D4 SRTA, BF15D
BOLT
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Compatible models:
BF15D3 LHGA
BF15D3 LHSA
BF15D3 LHTA
BF15D3 LRA
BF15D3 LRTA
BF15D3 SHGA
BF15D3 SHSA
BF15D3 SHTA
BF15D3 SRTA
BF15D3 XHGA
BF15D4 LHGA
BF15D4 LHSA
BF15D4 LHTA
BF15D4 LRA
BF15D4 LRTA
BF15D4 SHGA
BF15D4 SHSA
BF15D4 SHTA
BF15D4 SRTA
BF15D4 XHGA
BF15D5 LHGA
BF15D5 LHSA
BF15D5 LHTA
BF15D5 LRA
BF15D5 LRTA
BF15D5 SHGA
BF15D5 SHSA
BF15D5 SHTA
BF15D5 SRTA
BF15D5 XHGA
BF15D6 LHGA
BF15D6 LHSA
BF15D6 LHTA
BF15D6 LRA
BF15D6 LRTA
BF15D6 SHGA
BF15D6 SHSA
BF15D6 SHTA
BF15D6 SRTA
BF15D6 XHGA
BF15DK0 LHSA
BF15DK0 LHTA
BF15DK0 LRTA
BF15DK0 SHSA
BF15DK0 SHTA
BF15DK2 LHSA
BF15DK2 LHTA
BF15DK2 LRTA
BF15DK2 SHSA
BF15DK2 SHTA
BF15DK3 LHSA
BF15DK3 LHTA
BF15DK3 LRTA
BF15DK3 SHSA
BF15DK3 SHTA
BF20D3 LHGA
BF20D3 LHSA
BF20D3 LHTA
BF20D3 LRA
BF20D3 LRTA
BF20D3 SHGA
BF20D3 SHSA
BF20D3 SHTA
BF20D3 SRA
BF20D3 SRTA
BF20D3 XHGA
BF20D3 XHSA
BF20D3 XHTA
BF20D4 LHGA
BF20D4 LHSA
BF20D4 LHTA
BF20D4 LRA
BF20D4 LRTA
BF20D4 SHGA
BF20D4 SHSA
BF20D4 SHTA
BF20D4 SRA
BF20D4 SRTA
BF20D4 XHGA
BF20D4 XHSA
BF20D4 XHTA
BF20D5 LHGA
BF20D5 LHSA
BF20D5 LHTA
BF20D5 LRA
BF20D5 LRTA
BF20D5 SHGA
BF20D5 SHSA
BF20D5 SHTA
BF20D5 SRA
BF20D5 SRTA
BF20D5 XHGA
BF20D5 XHSA
BF20D5 XHTA
BF20D6 LHGA
BF20D6 LHSA
BF20D6 LHTA
BF20D6 LRA
BF20D6 LRTA
BF20D6 SHGA
BF20D6 SHSA
BF20D6 SHTA
BF20D6 SRA
BF20D6 SRTA
BF20D6 XHGA
BF20D6 XHSA
BF20D6 XHTA
BF20DK0 LHTA
BF20DK0 LRTA
BF20DK0 SHTA
BF20DK0 SRTA
BF20DK2 LHTA
BF20DK2 LRTA
BF20DK2 SHTA
BF20DK2 SRTA
BF20DK3 LHTA
BF20DK3 LRTA
BF20DK3 SHTA
BF20DK3 SRTA
BF8D2 LHSA
BF8D2 LRA
BF8D2 SHSA
BF8D2 SRA
BF8D3 LHSA
BF8D3 LRA
BF8D3 SHSA
BF8D3 SRA
BF8D4 LHSA
BF8D4 LRA
BF8D4 SHSA
BF8D5 LHSA
BF8D5 LRA
BF8D5 SHSA
BF8D6 LHSA
BF8D6 LRA
BF8D6 SHSA
BF8DK0 LHSA
BF8DK2 LHSA
BF8DK3 LHSA
BF9.9D2 LHSA
BF9.9D2 LRA
BF9.9D2 SHSA
BF9.9D2 SRA
BF9.9D3 LHSA
BF9.9D3 LRA
BF9.9D3 SHSA
BF9.9D3 SRA
BF9.9D4 LHSA
BF9.9D4 LRA
BF9.9D4 SHSA
BF9.9D4 SRTA
BF9.9D5 LHSA
BF9.9D5 LRA
BF9.9D5 SHSA
BF9.9D5 SRTA
BF9.9D6 LHSA
BF9.9D6 LRA
BF9.9D6 SHSA
BF9.9D6 SRTA
BF9.9DK0 LHSA
BF9.9DK0 LRA
BF9.9DK0 SHSA
BF9.9DK2 LHSA
BF9.9DK2 LRA
BF9.9DK2 SHSA
BF9.9DK3 LHSA
BF9.9DK3 LRA
BF9.9DK3 SHSA
BFP15D3 LRTA
BFP15D3 XHTA
BFP15D3 XRTA
BFP15D4 LRTA
BFP15D4 XHTA
BFP15D4 XRTA
BFP15D5 LRTA
BFP15D5 XHTA
BFP15D5 XRTA
BFP15D6 LRTA
BFP15D6 XHTA
BFP15D6 XRTA
BFP15DK0 LRTA
BFP15DK0 XHTA
BFP15DK0 XRTA
BFP15DK2 XHTA
BFP15DK2 XRTA
BFP15DK3 XHTA
BFP15DK3 XRTA
BFP20D3 LRTA
BFP20D4 LRTA
BFP20D5 LRTA
BFP20D6 LRTA
BFP20DK0 LRTA
BFP8D2 LHSA
BFP8D2 LRA
BFP8D2 XHSA
BFP8D2 XRA
BFP8D3 LHSA
BFP8D3 LRA
BFP8D3 XHSA
BFP8D3 XRA
BFP8D4 LHTA
BFP8D4 LRTA
BFP8D4 XHSA
BFP8D5 LHTA
BFP8D5 LRTA
BFP8D5 XHSA
BFP8D6 LHTA
BFP8D6 LRTA
BFP8D6 XHSA
BFP8DK0 LHTA
BFP8DK0 LRTA
BFP8DK0 XHSA
BFP8DK2 LHTA
BFP8DK2 LRTA
BFP8DK2 XHSA
BFP8DK3 LHTA
BFP8DK3 LRTA
BFP8DK3 XHSA
BFP9.9D2 LHSA
BFP9.9D2 LRA
BFP9.9D2 XHSA
BFP9.9D2 XRA
BFP9.9D3 LHSA
BFP9.9D3 LRA
BFP9.9D3 XHSA
BFP9.9D3 XRA
BFP9.9D4 LHTA
BFP9.9D4 LRA
BFP9.9D4 LRTA
BFP9.9D4 XHSA
BFP9.9D4 XHTA
BFP9.9D4 XRTA
BFP9.9D5 LHTA
BFP9.9D5 LRA
BFP9.9D5 LRTA
BFP9.9D5 XHSA
BFP9.9D5 XHTA
BFP9.9D5 XRTA
BFP9.9D6 LHTA
BFP9.9D6 LRA
BFP9.9D6 LRTA
BFP9.9D6 XHSA
BFP9.9D6 XHTA
BFP9.9D6 XRTA
BFP9.9DK0 LHTA
BFP9.9DK0 LRA
BFP9.9DK0 LRTA
BFP9.9DK0 XHSA
BFP9.9DK0 XHTA
BFP9.9DK0 XRTA
BFP9.9DK2 LHTA
BFP9.9DK2 LRTA
BFP9.9DK2 XHSA
BFP9.9DK2 XHTA
BFP9.9DK2 XRTA
BFP9.9DK3 LHTA
BFP9.9DK3 LRTA
BFP9.9DK3 XHSA
BFP9.9DK3 XHTA
BFP9.9DK3 XRTA
Honda
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Information:
Table 1
Revision Summary of Changes
01 Added a statement and note in the "Inspection of TOS Sensors" section. Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
The transmission may experience an unintended downshift, which during elevated machine travel speeds, may result in a power train overspeed condition. A power train overspeed can cause resultant damage to the transmission, torque converter, engine, and other power train components. An unintended downshift can be caused by in-range failures of speed sensors or intermittent harness connection issues (fretting, corrosion, loose fasteners).Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Note: The codes listed below in Table 2 are active when the truck has ground speed. Static electrical tests may appear to be compliant, yet intermittent errors can still exist. The event frequency (high count of events), duration (length of time), and operator feedback regarding the location of events can help aide in further defining what direction to take for proper troubleshooting steps. For intermittent type events, it is recommended to troubleshoot the sensor wiring within all speed and gear ranges for a length of time.Look for the symptoms (codes/events) listed in Table 2 below.
Table 2
TOS Sensor Codes (MID 81)
Machine Type Diagnostic Code (CID-FMI) Description
Standard 585-02 Transmission Output Speed Sensor #1 - Erratic, Intermittent, or Incorrect
Standard 585-08 Transmission Output Speed Sensor #1 - Abnormal Frequency, Pulse Width, or Period
Standard 673-02 Transmission Output Speed Sensor #2 - Erratic, Intermittent, or Incorrect
Standard 673-08 Transmission Output Speed Sensor #2 - Abnormal Frequency, Pulse Width, or Period
CMD 3792-02 Transmission Output Speed #1 Signal Line #1 - Erratic, Intermittent, or Incorrect
CMD 3792-08 Transmission Output Speed #1 Signal Line #1 - Abnormal Frequency, Pulse Width, or Period
CMD 3793-02 Transmission Output Speed #1 Signal Line #2 - Erratic, Intermittent, or Incorrect
CMD 3793-08 Transmission Output Speed #1 Signal Line #2 - Abnormal Frequency, Pulse Width, or Period
CMD 3794-02 Transmission Output Speed #2 Signal Line #1 - Erratic, Intermittent, or Incorrect
CMD 3794-08 Transmission Output Speed #2 Signal Line #1 - Abnormal Frequency, Pulse Width, or Period
CMD 3795-02 Transmission Output Speed #2 Signal Line #2 - Erratic, Intermittent, or Incorrect
CMD 3795-08 Transmission Output Speed #2 Signal Line #2 - Abnormal Frequency, Pulse Width, or Period
Table 3
TOS Sensor Event Codes for the Transmission ECM
Machine Type EID Level Description Possible Cause and Recommended Response
CMD 330 3 Transmission Output Speed Mismatch Immediate safe shutdown is required. Perform speed sensor component test (inspect wiring harness, replace speed sensor). Both TOS sensor wires lead through same machine harness connectors. Connection issues can affect one or both TOS sensor signals to ECM. Proceed to Inspection of Harness.Inspection of TOS Sensors
Inspection is needed especially on the following machines:
Recently serviced/assembled machines.
Machines that have had frequent water ingress/high-pressure washing.Note: Most prevalent on all 793F RBT & RB4 factory CMD ready, 797F LAJ & LTZ, 793F SSP & SND, and 789D SPD converted to AHS assets. However, any models experiencing the following errors need to fix the sensors or wiring.See Illustrations 1 through 19 for visuals of harness connection points, misassembled harnesses, and corrosion.When inspecting the speed sensors ensure block retention 6V-5696 Bolt is secured with loctite and torqued to spec. Refer to Illustration 1.Note: The Slip ring is designed to have minimal movement when the bolt and bl
Parts bolt Honda:
90116-ZV1-000
90116-ZV1-000 BOLT, RECESSED (5X8) (Honda Code 1986165).
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AM LA, BF15AM LAS, BF15AM SA, BF15AM SAS, BF15AM XAS, BF15AW LA, BF15AW LAS, BF15AW SA, BF15AW SAS, BF15AW XAS, BF15AX LA, BF15AX
92101-05016-4J
92101-05016-4J BOLT, HEX. (5X16) (Honda Code 3706959).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90011-ZW9-000
90011-ZW9-000 BOLT, FLANGE (6X14) (CT200) (Honda Code 6643829).
BF115A6 LA, BF115A6 XA, BF115AK0 LA, BF115AK0 XA, BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2
90012-ZW9-000
90012-ZW9-000 BOLT, FLANGE (6X22) (CT200) (Honda Code 6643837).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
90003-ZW9-000
90003-ZW9-000 BOLT, FLANGE (6X22) (Honda Code 6643746).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
90019-ZW9-000
90019-ZW9-000 BOLT, FLANGE (6X35) (Honda Code 6643894).
BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHG
96300-06022-09
96300-06022-09 BOLT, FLANGE (6X22) (Honda Code 6644454).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
90125-ZW9-A30
90125-ZW9-A30 BOLT, STUD (6X162) (Honda Code 6644025).
BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 XHA, BF15D4 XHGA, BF15D5 LGA, BF15D5 LHA, BF15D5 LHGA, BF15D5 LHSA, BF15D5 LHTA, BF15D5 LRA, BF15D5 LRTA, BF15D5 SHA, BF15D5 SHGA, BF15D5 SHSA, BF15D5 SHT