90003-ZZ3-000 Honda BOLT, FLANGE (8X90)

Adaptability
The remanufactured engines will retrofit into 793 machines when installed with instructions and bill of material in SEHS9686 EUI Retrofit Manual.Reference Information
Remanufactured Engine References
Distribution engines are built to the OR-3984 engine arrangement. Made as ordered engines are built to the OR-3994 engine arrangement. Both of the remanufactured 3516 EUI engine arrangements for 793B Trucks (1HL) are built to the following references.* Reference Engine Arrangement ... 7E-6499* Reference Engine S/N ... 2PK1-UpEach remanufactured engine arrangement has a literature group attached, which includes:* Parts Manual* Operation & Maintenance Manual* Lubrication Instructions* Torque Specifications (for fasteners)* Other specific Special Instructions that will provide references, as close as possible, to the most current engine/machine configuration.An attached envelope will contain:* Core Credit Request/Packing List* Engine Delivery Service RecordAll 3500 EUI remanufactured engines are remanufactured to include the most critical engineering changes for the arrangement ordered. A list of typical critical items follows.* Camshaft* Crankshaft* Cylinder Packs* Exhaust manifolds* Exhaust thermocouples* Exhaust valves* Fuel lines and clamps* Gear train* Governor* Lubrication tubes and clamps* Oil cooler cores* Turbochargers* Valve lifters All non-metallic parts (gaskets, seals) and fasteners (bolts) are replaced and updated parts are included where applicable.This minimizes or eliminates the need for the user to make modifications and reduces downtime provided the CORRECT arrangement was ordered.Some of the engine related engineering changes incorporated in the remanufactured engine received may require machine changes at time of installation to achieve expected performance available from this updated remanufactured engine.Each remanufactured engine is built to a specific power rating at a specific rpm, that agrees with the original engine's power rating and rpm.This information is recorded on each remanufactured engine's Information Plate. Do NOT change/adjust any fuel setting(s) before referring to the specific specification found in the Fuel Setting and Related Information records.Reference Literature
Parts Manual-SEBP2191
This Parts Manual covers the 793B (1HL) machines with 3516 EUI engines (2PK) built to referenced engine arrangement 7E-6499. Refer to the Parts Manual for parts information for a specific engine arrangement.Service Manual-SENR6340
Service Manual covering 793B (1HL) machines with 3516 EUI engines (2PK). Service Manual-SENR6340 does not include Disassembly and Assembly.Service Manual-SENR5690
Service Manual covering Disassembly and Assembly of 793B (1HL) machines with 3516 EUI engines (2PK).Operation and Maintenance Manual-SEBU6519
This manual contains the operation and maintenance information covering 793B (1HL) machines with 3516 EUI engines (2PK).Core Acceptance Criteria-SELD0164
If there will be an engine returned for core credit, refer to SELD0164, Core Acceptance Criteria.Inspection of Parts
The following machine components MUST be inspected for reusability before engine installation and REPLACED as REQUIRED.9Y-8925 Engine Support Group
Refer to page 34 of the Parts Manual for graphic and consist information.Inspect 7W-3497 (front) and 7W-2425 (rear) Mount Assembly rubber for:* Loss of bond* Oil damage (sticky, soft or spongy)* Heat or ozone damage (cracked, crumbles or hard spots)Replace if damage is evident.If inspection indicates no apparent damage, rotate position (left to right OR right to left) and REUSE. 8X-0191 High Speed Oil Change Group
Refer to page 49 of the Parts Manual for graphic and consist information. 1N-3262 Oil Drain Extension Group
Refer to page 47 of the Parts Manual for graphic and consist information. 8X-0206 Fuel Lines Group
Refer to page 107 of the Parts Manual for graphic and consist information. 8X-4546 Fuel Filter Lines Group
Refer to page 108 of the Parts Manual for graphic and consist information. 6I-2973 Air Cleaner Group
Refer to pages 94, 95 and 96 of the Parts Manual for graphic and consist information. 9Y-8884 Air Lines Group
Refer to page 92 of the Parts Manual for graphic and consist information. 6Y-5485 Torque Converter Group-With Clutch
Refer to page 159 of the Parts Manual for graphic and consist information.The following seals are REQUIRED to install the torque converter to the engine. The 7T-2055 Ring is a critical part. Omission will allow power train impact loading to the engine crankshaft. 4W-7641 Flywheel Housing Adapter Group
Refer to page 11 of the Parts Manual for graphic and consist information. Apply Loctite C. Anaerobic Adhesive 12666 as REQUIRED to bond entire surface to Flywheel Housing. 9Y-8919 Muffler Exhaust Arrangement
Refer to pages 97, 97.01 and 97.02 of the Parts Manual for graphic and consist information.This attachment arrangement is comprised of 9Y-8917 Muffler Group and 9Y-8893 Muffler Group. 9Y-8887 Exhaust Piping Group
Refer to pages 98 and 99 of the Parts Manual for graphic and consist information. 9Y-8888 Exhaust Piping Group
Refer to page 97 of the Parts Manual for graphic and consist information. 4W-6634 Starting Motor Group
Refer to page 115 of the Parts Manual for graphic and consist information. 8X-0224 Air Starting Control Group
Refer to page 119 of the Parts Manual for graphic and consist information.