90060-ZY3-000 Honda BOLT, FLANGE (8X16)

Table 1
Revision Summary of Changes
02 Added safety informations and warnings, replaced Illustrations 19 and 20, and included few additional text.
01 Added one new section ''Three-Way Temperature Control Valve for SCAC Water Circuit'' Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.This Special Instruction provides the following information for G3500H Engines:
Requirements for the electrical system
Proper grounding practices
Proper welding practices
Required service tools
Electrical components and electronic components
Wiring connections and the corresponding functions that are available to the customer
Initial start-up procedure
Governor adjustment proceduresReference: Information from the following sources will be needed for this Special Instruction:
Data from a complete fuel analysis using Gas Rating Pro (GERP).
The engine performance Data Sheet from the engine Technical Marketing Information (TMI)
Operation and Maintenance Manuals, SEBU8748 and SEBU9173
Systems Operation/Testing and Adjusting, UENR0514, "G3512H, G3516H, and G3520H Generator Set Engines"
Systems Operation/Testing and Adjusting, RENR7941, "Cat® Digital Voltage Regulator"
Systems Operation/Testing and Adjusting, KENR8990, "3000 Frame SR5 Electric Power Generation"
Troubleshooting, UENR0515, "G3512H, G3516H, and G3520H Generator Set Engines"
Systems Operation/Troubleshooting/Testing and Adjusting, UENR3697, "Product Link® E640 System"
Schematic, UENR1229, "G3512H and G3516H Low Voltage Generator Set Electrical System"
Schematic, UENR3961, "High Voltage - Generator Off Package with EMCP4.3 Controller Electrical System"
Application & Installation Guide, LEBE0007, "Cat® EMCP 4.3 and 4.4 Generator Set Control"
Application & Installation Guide, LEBW4978 , "Cooling Systems"
Schematic, UENR8310, "G3512H Engine Electrical System"
Schematic, UENR3947, "G3516H Engine Electrical System"
Schematic, UENR2491, "G3520H Engine Electrical System"Safety Section
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should be observed.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance of a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar.Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.
When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Failure to use an approved access system during installation and removal of components could result in slipping and falling which could result in personal injury or death. To prevent injury or death, use an approved access system to reach the appropriate mounting locations of the components. Do not climb on the machine. Maintain three-points of contact and/or use a safety harness.
Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.