90104-ZW6-000 BOLT-WASHER, SOCKET (6X30) (Honda Code 8580318). Honda
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D6 LCHA, BF2D6 SCAB, BF2D6 SCHA, BF2DK0 LCHA, BF2DK0 SCAB, BF2DK0 SCHA
BOLT
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- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
- EXTENSION CASE » 90104-ZW6-000
Information:
} } @media print { div.divFooter { position: fixed; bottom: 0; right: 0; } } Caterpillar: Confidential Yellow
PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BRAZIL , CFEL, COSA, MARINE TEPS, LIMITED COFA
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-23 A-16 AU-12.1 B-3 E-19 O-22 TM-6 1220 PS4572 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4572" as Part Number, "7755" as Group Number, and "96" as Description Code. Termination Date
February 29, 1992
Problem
The surface finish of the stub shaft in the 4N1092 Rear Balancer Group of certain 631E, 637E, and 657E Scrapers; 768C Tractors; 769C Trucks; and 3408 Industrial, Marine, Spark-Ignited, and Generator Set Engines may not be as smooth as specifications require. A surface that is not smooth enough can reduce the service life of the bearing in the gear assembly.
Affected Product
Model Identification Number 631E 05A9833 1AB1385-1403, 1408 637E 1FB512-514 657E 91Z398, 403, 405-407, 420 768C 02X369, 370 769C 01X5436, 5438-5454, 5457-5548, 5553, 5557, 5559, 5562, 5563, 5566 3408 6NB804-818 67U13987-14078, 14080-14085, 14087, 14088, 14090-14093, 14097- 14104, 14107-14109, 14111, 14115, 14117 99U6873-6914, 6916, 6917 78Z3958-4020, 4022-4025, 4027, 4029, 4031-4033, 4035, 4037-4039
Parts Needed
1 - 4N1015 Bearing 1 - 4N1151 Gasket (Oil Pan) 1 - 7N9331 Gasket (Flywheel Housing) 1 - 1W4449 Shaft 1 - 2W1734 Seal (Crankshaft/Rear)
Action Required
Follow the procedures in the Service Manual. Where appropriate, the engine will need to be removed from the vehicle. Remove the flywheel housing and the 4N1092 Rear Balancer Group. Replace the 1W4449 Shaft and the 4N1015 Bearing (part of 4N1018 Gear Assembly).
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. whichever (D/N) (Cost) (C/L) (Sell) comes first **** 768C Tractors and 769C Trucks **** 0-4000
PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BRAZIL , CFEL, COSA, MARINE TEPS, LIMITED COFA
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-23 A-16 AU-12.1 B-3 E-19 O-22 TM-6 1220 PS4572 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4572" as Part Number, "7755" as Group Number, and "96" as Description Code. Termination Date
February 29, 1992
Problem
The surface finish of the stub shaft in the 4N1092 Rear Balancer Group of certain 631E, 637E, and 657E Scrapers; 768C Tractors; 769C Trucks; and 3408 Industrial, Marine, Spark-Ignited, and Generator Set Engines may not be as smooth as specifications require. A surface that is not smooth enough can reduce the service life of the bearing in the gear assembly.
Affected Product
Model Identification Number 631E 05A9833 1AB1385-1403, 1408 637E 1FB512-514 657E 91Z398, 403, 405-407, 420 768C 02X369, 370 769C 01X5436, 5438-5454, 5457-5548, 5553, 5557, 5559, 5562, 5563, 5566 3408 6NB804-818 67U13987-14078, 14080-14085, 14087, 14088, 14090-14093, 14097- 14104, 14107-14109, 14111, 14115, 14117 99U6873-6914, 6916, 6917 78Z3958-4020, 4022-4025, 4027, 4029, 4031-4033, 4035, 4037-4039
Parts Needed
1 - 4N1015 Bearing 1 - 4N1151 Gasket (Oil Pan) 1 - 7N9331 Gasket (Flywheel Housing) 1 - 1W4449 Shaft 1 - 2W1734 Seal (Crankshaft/Rear)
Action Required
Follow the procedures in the Service Manual. Where appropriate, the engine will need to be removed from the vehicle. Remove the flywheel housing and the 4N1092 Rear Balancer Group. Replace the 1W4449 Shaft and the 4N1015 Bearing (part of 4N1018 Gear Assembly).
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. whichever (D/N) (Cost) (C/L) (Sell) comes first **** 768C Tractors and 769C Trucks **** 0-4000
Parts bolt Honda:
90105-ZV4-650
90105-ZV4-650 BOLT, OIL CHECK (8X8) (Honda Code 3744802).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90042-ZM7-000
90042-ZM7-000 BOLT A, STUD (Honda Code 5988969).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SAB, BF2D3 SCAB, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D
53104-ZW6-700
53104-ZW6-700 BOLT, FRICTION (Honda Code 6007819).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D1 LCHA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SAB, BF2D3 SCAB, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D4 SAB, BF2D4 SCAB, BF2D4 SCHA,
90001-ZM7-000
90001-ZM7-000 BOLT, CONNECTING ROD (Honda Code 5988910).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SAB, BF2D3 SCAB, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D
90114-HW1-670
90114-HW1-670 BOLT, FLANGE (8X35) (Honda Code 7039464).
BF2D6 LCHA, BF2D6 SCAB, BF2D6 SCHA, BF2DK0 LCHA, BF2DK0 SCHA, BF75DK0 LHTA, BF75DK0 LRTA, BF90DK0 LHTA, BF90DK0 LRTA, BF90DK0 XRTA
90006-ZW6-000
90006-ZW6-000 BOLT, FLANGE (5X12)
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2DK0 LCHA, BF2DK0 SCAB, BF2DK0 SCHA
90007-ZW6-000
90007-ZW6-000 BOLT, FLANGE (5X16) (Honda Code 9137183).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2DK0 LCHA, BF2DK0 SCAB, BF2DK0 SCHA
90106-ZW6-C00