90159-ZW4-000 BOLT, FLANGE (10X35) (Honda Code 7207640). Honda
BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA, BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF130A3 LA, BF130A3 LCA,
BOLT
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Compatible models:
BF115A3 LA
BF115A3 LCA
BF115A3 XA
BF115A3 XCA
BF115A4 LA
BF115A4 LCA
BF115A4 XA
BF115A4 XCA
BF115A5 LA
BF115A5 LCA
BF115A5 XA
BF115A5 XCA
BF115A6 LA
BF115A6 LCA
BF115A6 XA
BF115A6 XCA
BF115AK0 LA
BF115AK0 XA
BF130A3 LA
BF130A3 LCA
BF130A3 XA
BF130A3 XCA
BF130A4 LA
BF130A4 LCA
BF130A4 XA
BF130A4 XCA
BF75DK0 LHTA
BF75DK0 LRTA
BF75DK2 LRTA
BF90DK0 LHTA
BF90DK0 LRTA
BF90DK0 XRTA
BF90DK2 LRTA
BF90DK2 XRTA
Honda
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Information:
Table 1
J1939 Code and Description CDL Code and Description Comments
103-0
Engine Turbocharger #1 Speed : High - most severe (3) E980 (3)
Turbocharger #1 Overspeed The turbocharger turbine speed is higher than expected.
103-8
Engine Turbocharger #1 Speed : Abnormal Frequency, Pulse Width, or Period 2521-8
Turbocharger #1 Turbine Speed Sensor : Abnormal Frequency, Pulse Width, or Period The turbocharger turbine speed is different than what is expected.
103-15
Engine Turbocharger #1 Speed : High - least severe (1) E980 (1)
Turbocharger #1 Overspeed The turbocharger turbine speed is higher than expected.
103-16
Engine Turbocharger #1 Speed : High - moderate severity (2) E980 (2)
Turbocharger #1 Overspeed The turbocharger turbine speed is higher than expected.
1169-0
Engine Turbocharger #2 Speed : High - most severe (3) E982 (3)
Turbocharger #2 Overspeed The turbocharger turbine speed is higher than expected.
1169-8
Engine Turbocharger #2 Speed : Abnormal Frequency, Pulse Width, or Period 2522-8
Turbocharger #2 Turbine Speed Sensor : Abnormal Frequency, Pulse Width, or Period The turbocharger turbine speed is different than what is expected.
1169-15
Engine Turbocharger #2 Speed : High - least severe (1) E982 (1)
Turbocharger #2 Overspeed The turbocharger turbine speed is higher than expected.
1169-16
Engine Turbocharger #2 Speed : High - moderate severity (2) E982 (2)
Turbocharger #2 Overspeed The turbocharger turbine speed is higher than expected. Probable Causes
Codes
Sensor
Inlet air system
Exhaust systemRecommended Actions
Table 2
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Look for active codes that are associated with the system for the event code.
Codes
Result: An associated code is active.
Repair: Troubleshoot any associated codes before continuing with this test.
Result: A code is active or logged.
Proceed to Test Step 2.
2. Compare Turbocharger Speed Sensors
A. Start the engine.
B. Connect Cat ET.
C. Use Cat ET to monitor the following parameters:
- "Turbocharger speed sensors"
Sensor
Result: The turbocharger speed sensor readings are within 500 rpm.
Return to service.
Result: The turbocharger speed sensor readings are not within 500 rpm.
Proceed to Test Step 3.
3. Inspect the Inlet Air System
A. Check the air filter restriction indicator, if equipped. Refer to the Operation and Maintenance Manual for additional information.
B. Measure the inlet air restriction for each turbocharger. Refer to Troubleshooting, "Inlet Air Is Restricted" for additional information.
C. Check the following inlet air system components for leaks:
- Hoses
- Tubes
- Bellows
- Clamps
Inlet Air System
Result: The inlet air system is OK.
Proceed to Test Step 4.
Result: The inlet air system is NOT OK. An imbalance in the system is discovered.
Repair: Repair or replace damaged inlet air system components. Equalize the inlet air restriction for each of the turbochargers.
If the problem is not resolved, proceed to Test Step 4.
4. Inspect the Exhaust System
A. Turn the keyswitch to the "OFF" position.
B. Inspect the following exhaust components:
- Lines
- Hoses
- Bellows
- Clamps
- Exhaust manifolds
Note: Verify that all the bellows have the correct orientation. Ensure that the arrow on the bellows is pointing in the direction of the exhaust flow.
Exhaust System
Result: The exhaust system is OK.
Proceed to Test Step 5.
Result: The exhaust system is NOT OK.
Repair: Repair or replace damaged exhaust components.
If the problem is not resolved, proceed to Test Step 5.
5. Replace the Turbocharger Speed Sensor
A. Turn the keyswitch to the "OFF" position.
B. Replace the turbocharger speed sensor.
C. Start the engine.
D. Connect Cat ET.
E. Use Cat ET to monitor the following parameters:
- "Turbocharger 1 Speed"
- "Turbocharger 2 Speed"
- "Turbocharger 3 Speed"
- "Turbocharger 4 Speed"
F. Monitor the fault codes using Cat ET.
Sensor
Result: A code is not active.
Return to service.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts bolt Honda:
90017-ZV0-000
90017-ZV0-000 BOLT, FLANGE (6X18) (Honda Code 1816370).
BF25A1 LHA, BF25A1 LHSA, BF25A1 LRSA, BF25A1 SHA, BF25A1 SHSA, BF25A1 SRSA, BF25A1 XRSA, BF25A2 LHA, BF25A2 LHSA, BF25A2 LRSA, BF25A2 SHA, BF25A2 SHSA, BF25A2 SRSA, BF25A2 XRSA, BF25AW LHA, BF25AW LHSA, BF25AW LRSA, BF25AW SHA, BF25AW SHSA, BF25AW SR
90013-ZV0-000
90013-ZV0-000 BOLT, FLANGE (6X12) (Honda Code 1816354).
BF115A1 LCA, BF115A1 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 XA, BF130AX LA, BF130AX LCA, BF130AX XA, BF130AX XCA, BF130AY LA, BF130AY LCA, BF130AY XA, BF130AY XCA,
95701-06035-02
95701-06035-02 BOLT, FLANGE (6X35) (Honda Code 2801355).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA,
17869-ZV4-910
17869-ZV4-910 BOLT, CONTROL ADJUSTING (Honda Code 2944395).
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AM LA, BF15AM LAS, BF15AM SA, BF15AM SAS, BF15AM XAS, BF15AW LA, BF15AW LAS, BF15AW SA, BF15AW SAS, BF15AW XAS, BF15AX LA, BF15AX
95701-06032-02
95701-06032-02 BOLT, FLANGE (6X32) (Honda Code 3707122).
BF25A1 LHA, BF25A1 LHSA, BF25A1 LRSA, BF25A1 SHA, BF25A1 SHSA, BF25A1 SRSA, BF25A1 XRSA, BF25A2 LHA, BF25A2 LHSA, BF25A2 LRSA, BF25A2 SHA, BF25A2 SHSA, BF25A2 SRSA, BF25A2 XRSA, BF25AW LHA, BF25AW LHSA, BF25AW LRSA, BF25AW SHA, BF25AW SHSA, BF25AW SR
90031-ZV5-000
90031-ZV5-000 BOLT, FLANGE (10X32) (Honda Code 3705712).
BF35AM LHA, BF35AM LRA, BF35AM LRTA, BF35AM SHA, BF35AM XRTA, BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40A3 LHA, BF40A3 LHTA, BF40A3 LRA, BF40A3 LRTA, BF40A3 XRTA,
96001-06025-02
96001-06025-02 BOLT, FLANGE (6X25) (Honda Code 2154680).
BF25A1 LHSA, BF25A1 LRSA, BF25A1 SHSA, BF25A1 SRSA, BF25A1 XRSA, BF25A2 LHSA, BF25A2 LRSA, BF25A2 SHSA, BF25A2 SRSA, BF25A2 XRSA, BF25AW LHSA, BF25AW LRSA, BF25AW SHSA, BF25AW SRSA, BF25AW XRSA, BF25AX LHSA, BF25AX LRSA, BF25AX SHSA, BF25AX SRSA, BF2
90019-ZW9-000
90019-ZW9-000 BOLT, FLANGE (6X35) (Honda Code 6643894).
BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHG