40101-ZW2-425ZA Honda CASE, ENGINE (LOWER) *NH282MU* (OYSTER SILVER METALLIC-U)

Introduction
This Special Instruction provides the needed parts, and correct procedure to update the compressor inter-stage air lines group. Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Reference: Operation and Maintenance Manual, SEBU8417Reference: Operation and Maintenance Manual, SEBU8417, Prepare the Machine for MaintenanceReference: Specifications, SENR3130, Torque SpecificationsSafety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.
When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Personal injury can result from improper handling of chemicals.Make sure you use all the necessary protective equipment required to do the job.Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.
Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information.
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.Prevent possible injury by performing the procedure that follows before working on the machine.Move the machine to a smooth and level location that is away from working machines and personnel.Ground all implements.Engage the parking brake. Stop the engine.Move the hydraulic control levers to all positions to release the pressure in the hydraulic system.To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door.Place a "Do Not Operate" tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.
Required Parts
Table 1
Required Parts
Qty New Part Number Part Name
16 219-0314 Clamp
4 337-5340 Hose
8 467-4241 Band Clamp
4 579-4651 Air Elbow Removal Procedure
Illustration 1 g06515294
(A) Air elbow
(B) T-bolt clamp
(C) Hump hose
(D) 495-8903 Tube As
(E) V-band clamp
Remove installed inter-stage air lines. Save elbow (D) for later use. Discard all other parts.Installation Procedure