16790-ZY1-023 CHAMBER, FUEL (Honda Code 8820326). Honda
BF15DK0 LHA, BF15DK0 LHSA, BF15DK0 LHTA, BF15DK0 LRTA, BF15DK0 SHA, BF15DK0 SHSA, BF15DK0 SHTA, BF15DK2 LHA, BF15DK2 LHSA, BF15DK2 LHTA, BF15DK2 LRTA, BF15DK2 SHA, BF15DK2 SHSA, BF15DK2 SHTA, BF15DK3 LHA, BF15DK3 LHSA, BF15DK3 LHTA, BF15DK3 LRTA, BF1
CHAMBER
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Compatible models:
BF15DK0 LHA
BF15DK0 LHSA
BF15DK0 LHTA
BF15DK0 LRTA
BF15DK0 SHA
BF15DK0 SHSA
BF15DK0 SHTA
BF15DK2 LHA
BF15DK2 LHSA
BF15DK2 LHTA
BF15DK2 LRTA
BF15DK2 SHA
BF15DK2 SHSA
BF15DK2 SHTA
BF15DK3 LHA
BF15DK3 LHSA
BF15DK3 LHTA
BF15DK3 LRTA
BF15DK3 SHA
BF15DK3 SHSA
BF15DK3 SHTA
BF20DK0 LHA
BF20DK0 LHTA
BF20DK0 LRTA
BF20DK0 SHA
BF20DK0 SHTA
BF20DK0 SRTA
BF20DK2 LHA
BF20DK2 LHTA
BF20DK2 LRTA
BF20DK2 SHA
BF20DK2 SHTA
BF20DK2 SRTA
BF20DK3 LHA
BF20DK3 LHTA
BF20DK3 LRTA
BF20DK3 SHA
BF20DK3 SHTA
BF20DK3 SRTA
BFP15DK0 LRTA
BFP15DK0 XHTA
BFP15DK0 XRTA
BFP15DK2 XHTA
BFP15DK2 XRTA
BFP15DK3 XHTA
BFP15DK3 XRTA
BFP20DK0 LRTA
Honda
Honda entire parts catalog list:
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
- FUEL PUMP » 16790-ZY1-023
Information:
This Program must be administered as soon as possible. When reporting the repair, use "PI30024" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI30024" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
December 31, 2000Termination Date
June 30, 2001Problem
Some 3500 Diesel Engines have been built with cylinder heads that may have the water outlet blocked by casting flash. The blockage may cause the cylinder head to overheat and may cause a valve to seize or at worst, a piston to seize.
Affected Product
Model & Identification Number
3508 (3LS221-223, 3PS193-196, 95Y1118-1119, 96Y1958-1961, 97Y732, 23Z7604, 23Z7612-7620, 23Z7624, 69Z863-864)
3508B (4GM514-526, 4GM528-534, 4GM536, 7SM273-290, 5PS255, 2HW134-135, 3DM167, 3DM170, 2BM143-144)
3512 (6PM46-47, 3MS217-220, 3MS222, 49Y950-952, 50Y1704-1705, 50Y1707, 50Y1709, 24Z9497-9500, 24Z9502, 24Z9505-9507, 24Z9510, 24Z9513, 24Z9517-9519, 24Z9522-9528, 24Z9536, 24Z9540-9541, 24Z9543, 65Z963-970, 66Z890-891, 67Z1882)
3512B (7HM210-213, 8RM455-457, 4TN258-259, 4TN266, 4TN269, 6WN459-470, 6WN472-474, 2GW239, 3ZW167-168, 3ZW170-174, 4AW380-383, 5AW78-80)
3516 (5SJ716-717, 5SJ722, 7KM64-71, 3SS323, 25Z6701, 25Z6714, 25Z6726-6728, 25Z6732-6733, 25Z6737-6738, 25Z6751, 25Z6756, 72Z555-556)
3516B (6HN559-564, 6HN567-579, 6HN581, 6HN583-585, 6HN588-596, 7RN1019-1021, 7RN1023, 7RN1025-1039, 7RN1041-1045, 7RN1048-1052, 7RN1054-1060, 7RN1062-1064, 7RN1068, 7RN1070-1072, 7RN1074, 7RN1077, 7RN1082, 7RN1085, 8CN172-173, 8KN391, 73Z932-934)
777D (AGC127-128, AGC130-155)
793C (4GZ257)
New or Spare Engines
3508B (2GR2284, 2313)
3516 EUI (2PK1607)
3516B (7TR970, 971)
Parts Needed
Quantities marked with an '*' are one per cylinder.
* - 8N4524 GASKET* - 6V9769 SEAL-O RING1 - 9X6772 STRAP-CABLE* - 1272176 SEAL1 piece of " bar or round stock, 11 to 15 inches in length, is also needed.
If Water Coolant Manifold Is Removed:
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If you are unfamiliar with the engine that you are working on, take the parts listed below as a precaution. The parts listed below will be needed only if the coolant manifolds are removed.
As needed
4 - 8N-1269 Gasket6 - 1W-8545 Gasket2 - 2W-0752 Gasket4 - 5P-9890 Seal O Ring If Coolant Passage Cannot be Unblocked
Some cylinder heads may have blockage that cannot be removed. In those cases, the cylinder head will need to be replaced. The parts listed below will be needed only if a cylinder head is replaced.
1 - 0R9775 Cylinder Head (MUI - Non Shot Peened)or1 - 0R9777 Cylinder Head (MUI & EUI Shot Peened)or1 - 0R9472 Cylinder Head ("B" Series)4 - 1261112 Seal-Water4 - 1261113 Seal-Water1 - 1445692 Gasket-Plate1 - 1106991 Gasket-Head2 - 5P0840 Seal-O-RingsAction Required
See the attached Rework Procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Rework Procedure Verification of Manufacturing Date
Cylinder heads with manufactured dates between 12/10/99 and 1/31/00 are suspect. Any cylinder heads with manufactured dates before 12/9/99 or after 2/1/00 are not effected by the blockage. The engines listed above may or may not contain the suspect heads. To verify if heads need to be inspected for blockage, check the manufacturing date stamped on the left-hand front corner of each cylinder head. See Illustration 1 for location of the manufacturing date. The manufacturing date is in the format of MM/DD/YY.
Illustration 1. Only cylinder heads stamped with manufactured dates between 12/10/99 and 1/31/00 need to be inspected for blockage.
Inspection for blockage
The engine coolant must be drained below the level of the cylinder heads before the 8N-7639 Elbows should be removed.
Remove the 8N-7639 Elbow from each suspect cylinder head. The 8N-7639 Elbow transports coolant from the cylinder head to the coolant manifold. The 8N-7639 elbow is located on the left-hand rear of the cylinder head. See Illustrations 2 & 3 for location of the 8N-7639 Elbow.
Illustration 2.
Illustration 3.To remove the 8N-7639 Elbow, remove the two 1B-7182 bolts (" x 1 ") that bolt the 8N-7639 Elbow to the cylinder head. Next, Remove the two 1B-7182 bolts (" x 1 ") that bolt the 2W-3146 Flange to the Coolant manifold. The 8N-7639 Elbow should slide out from underneath the water manifold.
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If this removal is required, be sure to use the new gaskets listed in the "as needed" parts list when the manifold is reinstalled.
To inspect for blockage in the cylinder head, use a stiff but flexible piece of plastic such as a 9X-6772 Strap-Cable to insert into the coolant outlet passage on the cylinder head. See Illustration 4 for locations to check for blockage. There are two passages in the coolant passageway inside the cylinder head. Make sure both passages are clear of blockage.
Illustration 4.If blockage is found, use a " piece of bar stock or round stock shaped into an "L" with a pointed tip. See Illustration 5. Using the modified stock, knock the blockage loose. Lightly tap the stock with a hammer if the blockage will not loosen by hand. Once the blockage has been removed, use a magnet or a vacuum to remove the pieces of the blockage from the coolant passage.
If the blockage cannot be removed, the cylinder head must be replaced. See the "Parts Needed" section for the required replacement parts.
Illustration 5.Reinstall the 2W-3146 Flange with a new 8N-4524 gasket and the 8N-7639 Elbow with new 127-2176 Seal. Install the four 1B-7182 Bolts and torque to 25 N m.
If the coolant manifolds were removed, reinstall the manifolds with new the seals and gaskets listed in the "As Needed" parts list. Torque on the coolant manifolds bolts is 47 N m.
Refill the engine with coolant and check for leaks.
Completion Date
December 31, 2000Termination Date
June 30, 2001Problem
Some 3500 Diesel Engines have been built with cylinder heads that may have the water outlet blocked by casting flash. The blockage may cause the cylinder head to overheat and may cause a valve to seize or at worst, a piston to seize.
Affected Product
Model & Identification Number
3508 (3LS221-223, 3PS193-196, 95Y1118-1119, 96Y1958-1961, 97Y732, 23Z7604, 23Z7612-7620, 23Z7624, 69Z863-864)
3508B (4GM514-526, 4GM528-534, 4GM536, 7SM273-290, 5PS255, 2HW134-135, 3DM167, 3DM170, 2BM143-144)
3512 (6PM46-47, 3MS217-220, 3MS222, 49Y950-952, 50Y1704-1705, 50Y1707, 50Y1709, 24Z9497-9500, 24Z9502, 24Z9505-9507, 24Z9510, 24Z9513, 24Z9517-9519, 24Z9522-9528, 24Z9536, 24Z9540-9541, 24Z9543, 65Z963-970, 66Z890-891, 67Z1882)
3512B (7HM210-213, 8RM455-457, 4TN258-259, 4TN266, 4TN269, 6WN459-470, 6WN472-474, 2GW239, 3ZW167-168, 3ZW170-174, 4AW380-383, 5AW78-80)
3516 (5SJ716-717, 5SJ722, 7KM64-71, 3SS323, 25Z6701, 25Z6714, 25Z6726-6728, 25Z6732-6733, 25Z6737-6738, 25Z6751, 25Z6756, 72Z555-556)
3516B (6HN559-564, 6HN567-579, 6HN581, 6HN583-585, 6HN588-596, 7RN1019-1021, 7RN1023, 7RN1025-1039, 7RN1041-1045, 7RN1048-1052, 7RN1054-1060, 7RN1062-1064, 7RN1068, 7RN1070-1072, 7RN1074, 7RN1077, 7RN1082, 7RN1085, 8CN172-173, 8KN391, 73Z932-934)
777D (AGC127-128, AGC130-155)
793C (4GZ257)
New or Spare Engines
3508B (2GR2284, 2313)
3516 EUI (2PK1607)
3516B (7TR970, 971)
Parts Needed
Quantities marked with an '*' are one per cylinder.
* - 8N4524 GASKET* - 6V9769 SEAL-O RING1 - 9X6772 STRAP-CABLE* - 1272176 SEAL1 piece of " bar or round stock, 11 to 15 inches in length, is also needed.
If Water Coolant Manifold Is Removed:
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If you are unfamiliar with the engine that you are working on, take the parts listed below as a precaution. The parts listed below will be needed only if the coolant manifolds are removed.
As needed
4 - 8N-1269 Gasket6 - 1W-8545 Gasket2 - 2W-0752 Gasket4 - 5P-9890 Seal O Ring If Coolant Passage Cannot be Unblocked
Some cylinder heads may have blockage that cannot be removed. In those cases, the cylinder head will need to be replaced. The parts listed below will be needed only if a cylinder head is replaced.
1 - 0R9775 Cylinder Head (MUI - Non Shot Peened)or1 - 0R9777 Cylinder Head (MUI & EUI Shot Peened)or1 - 0R9472 Cylinder Head ("B" Series)4 - 1261112 Seal-Water4 - 1261113 Seal-Water1 - 1445692 Gasket-Plate1 - 1106991 Gasket-Head2 - 5P0840 Seal-O-RingsAction Required
See the attached Rework Procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Rework Procedure Verification of Manufacturing Date
Cylinder heads with manufactured dates between 12/10/99 and 1/31/00 are suspect. Any cylinder heads with manufactured dates before 12/9/99 or after 2/1/00 are not effected by the blockage. The engines listed above may or may not contain the suspect heads. To verify if heads need to be inspected for blockage, check the manufacturing date stamped on the left-hand front corner of each cylinder head. See Illustration 1 for location of the manufacturing date. The manufacturing date is in the format of MM/DD/YY.
Illustration 1. Only cylinder heads stamped with manufactured dates between 12/10/99 and 1/31/00 need to be inspected for blockage.
Inspection for blockage
The engine coolant must be drained below the level of the cylinder heads before the 8N-7639 Elbows should be removed.
Remove the 8N-7639 Elbow from each suspect cylinder head. The 8N-7639 Elbow transports coolant from the cylinder head to the coolant manifold. The 8N-7639 elbow is located on the left-hand rear of the cylinder head. See Illustrations 2 & 3 for location of the 8N-7639 Elbow.
Illustration 2.
Illustration 3.To remove the 8N-7639 Elbow, remove the two 1B-7182 bolts (" x 1 ") that bolt the 8N-7639 Elbow to the cylinder head. Next, Remove the two 1B-7182 bolts (" x 1 ") that bolt the 2W-3146 Flange to the Coolant manifold. The 8N-7639 Elbow should slide out from underneath the water manifold.
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If this removal is required, be sure to use the new gaskets listed in the "as needed" parts list when the manifold is reinstalled.
To inspect for blockage in the cylinder head, use a stiff but flexible piece of plastic such as a 9X-6772 Strap-Cable to insert into the coolant outlet passage on the cylinder head. See Illustration 4 for locations to check for blockage. There are two passages in the coolant passageway inside the cylinder head. Make sure both passages are clear of blockage.
Illustration 4.If blockage is found, use a " piece of bar stock or round stock shaped into an "L" with a pointed tip. See Illustration 5. Using the modified stock, knock the blockage loose. Lightly tap the stock with a hammer if the blockage will not loosen by hand. Once the blockage has been removed, use a magnet or a vacuum to remove the pieces of the blockage from the coolant passage.
If the blockage cannot be removed, the cylinder head must be replaced. See the "Parts Needed" section for the required replacement parts.
Illustration 5.Reinstall the 2W-3146 Flange with a new 8N-4524 gasket and the 8N-7639 Elbow with new 127-2176 Seal. Install the four 1B-7182 Bolts and torque to 25 N m.
If the coolant manifolds were removed, reinstall the manifolds with new the seals and gaskets listed in the "As Needed" parts list. Torque on the coolant manifolds bolts is 47 N m.
Refill the engine with coolant and check for leaks.
Parts chamber Honda:
16023-ZY1-003
16023-ZY1-003 CHAMBER SET, FLOAT (Honda Code 7213861).
BF15D3 LGA, BF15D3 LHA, BF15D3 SHA, BF15D3 XHA, BF15D4 LGA, BF15D4 LHA, BF15D4 SHA, BF15D4 XHA, BF15D5 LGA, BF15D5 LHA, BF15D5 SHA, BF15D5 XHA, BF15D6 LHA, BF15D6 SHA, BF15D6 XHA, BF15DK0 LHA, BF15DK0 SHA, BF15DK2 LHA, BF15DK2 SHA, BF15DK3 LHA, BF15D
16023-ZY1-801
16023-ZY1-801 CHAMBER SET, FLOAT (Honda Code 7213879).
BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHGA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA, BF15D4 LRTA, BF15D4 SHGA, BF15D4 SHSA, BF15D4 SHTA, BF15D4 SRTA, BF15D