32540-ZZ3-000 HARNESS ASSY., METER (A) Honda
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150AK2 LA, BF150AK2 XA, BF150AK2 XCA, BF15DK0 LRTA, BF15DK2 LRTA, BF15DK3 LRTA, BF175AK1 LA, BF175AK1 XA, BF175AK1 XCA, BF175AK2 LA, BF175AK2 XA, BF175AK2 XCA, BF200AK1
HARNESS
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SAIL MARINE Instrument Wiring Harness Assembly 32540-ZZ3-000 is Used for 9.9-225 Horsepower Honda Marine Outboard Motor
SAIL MARINE Brand:SAIL MARINE || All our products are high quality, brand new and in stock.We will ship your parcel within 1 business day. || If there is any problem with the received package, we will send you a new package for free within 7 days or refund your money. || We are a professional manufacturer of outboard engine parts from Taiwan,. If you are not sure if the product you purchased is suitable for your outboard engine, I will help you confirm it! || Ref. Part Number: 32540-ZZ3-000. || Instrument wiring harness assembly 32540-ZZ3-000 is used for 9.9-225 horsepower Honda marine outboard motor
SAIL MARINE Brand:SAIL MARINE || All our products are high quality, brand new and in stock.We will ship your parcel within 1 business day. || If there is any problem with the received package, we will send you a new package for free within 7 days or refund your money. || We are a professional manufacturer of outboard engine parts from Taiwan,. If you are not sure if the product you purchased is suitable for your outboard engine, I will help you confirm it! || Ref. Part Number: 32540-ZZ3-000. || Instrument wiring harness assembly 32540-ZZ3-000 is used for 9.9-225 horsepower Honda marine outboard motor
Compatible models:
BF115DK1 LA
BF115DK1 XA
BF115DK1 XCA
BF135AK2 LA
BF135AK2 XA
BF135AK2 XCA
BF150AK2 LA
BF150AK2 XA
BF150AK2 XCA
BF15DK0 LRTA
BF15DK2 LRTA
BF15DK3 LRTA
BF175AK1 LA
BF175AK1 XA
BF175AK1 XCA
BF175AK2 LA
BF175AK2 XA
BF175AK2 XCA
BF200AK1 LA
BF200AK1 XA
BF200AK1 XCA
BF200AK2 LA
BF200AK2 XA
BF200AK2 XCA
BF20DK2 LRTA
BF20DK2 SRTA
BF20DK3 LRTA
BF20DK3 SRTA
BF225AK1 LA
BF225AK1 XA
BF225AK1 XCA
BF225AK1 XXA
BF225AK1 XXCA
BF225AK2 LA
BF225AK2 XA
BF225AK2 XCA
BF225AK2 XXA
BF225AK2 XXCA
BF250A LA
BF250A XA
BF250A XCA
BF250A XXA
BF250A XXCA
BF25DK0 LRGA
BF25DK0 LRTA
BF25DK0 SHGA
BF25DK2 LRGA
BF25DK2 LRTA
BF25DK2 SHGA
BF25DK3 LRGA
BF25DK3 LRTA
BF25DK3 SHGA
BF30DK2 LRGA
BF30DK2 LRTA
BF30DK2 SRTA
BF30DK3 LRGA
BF30DK3 LRTA
BF30DK3 SRTA
BF40DK2 LHA
BF40DK2 LRTA
BF50DK2 LRTA
BF50DK2 XRTA
BF60AK1 LRTA
BF60AK1 XRTA
BF75DK0 LHTA
BF75DK0 LRTA
BF75DK2 LRTA
BF9.9DK2 LRA
BF9.9DK3 LRA
BF90DK0 LHTA
BF90DK0 LRTA
BF90DK0 XRTA
BF90DK2 LRTA
BF90DK2 XRTA
BFP15DK2 XRTA
BFP15DK3 XRTA
BFP60AK1 LRTA
BFP60AK1 LRTB
BFP60AK1 XRTA
BFP8DK0 LRTA
BFP8DK2 LRTA
BFP8DK3 LRTA
BFP9.9DK2 LRTA
BFP9.9DK2 XRTA
BFP9.9DK3 LRTA
BFP9.9DK3 XRTA
Honda
Honda entire parts catalog list:
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER (2) » 32540-ZZ3-000
- METER KIT » 32540-ZZ3-000
- METER KIT » 32540-ZZ3-000
- METER KIT » 32540-ZZ3-000
- METER KIT » 32540-ZZ3-000
- METER KIT » 32540-ZZ3-000
- METER (OPTIONAL) » 32540-ZZ3-000
- METER (OPTIONAL) » 32540-ZZ3-000
- METER (OPTIONAL) » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER KIT (ANALOG) » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- TRIM METER TACHOMETER » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER METER HARNESS » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- STARTER CABLE » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
- METER » 32540-ZZ3-000
Information:
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4049" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
July 31, 1998Problem
The high pressure turbochargers on certain 793 and 793B Trucks can have a short service life due to compressor seal or thrust bearing reliability. Also, the air inlet pipes can leak boost. A new turbocharger has an improved compressor seal and thrust bearing. The new turbo's cast iron compressor housing, new pipe, adapter and high temperature o-ring will prevent boost leaks.
Affected Product
Model & Identification Number
793 (3SJ1-99999)
793B (1HL1-99999)
Swing Engines
3516 (2PK1-1401 6CL1-227 7CL1-386 54Z1-1168 )
When submitting a claim on a swing engine, use 99Z00021 as the serial number and list the engine serial number in the claim story.
Parts Needed
2 - 7E2340 Gasket 4 - 7E4107 Seal 4 - 8L2746 Seal-O-Ring 6 - 8L2786 Seal-O-Ring32 - 2N2766 Locknut 2 - 7N7559 Gasket 4 - 7N7628 Gasket 2 - 4P4460 Gasket 2 - 4P4867 Seal-Ring20 - 5P7128 Bolt-Washer 4 - 5P8940 Seal-O-Ring 2 - 5P9890 Seal-O-Ring 2 - 0R7186 Turbo Group 2 - 6V3835 Seal-O-Ring 8 - 6V3917 Seal-O-Ring 2 - 6V4589 Seal-O-Ring 4 - 6V5103 Seal-O-Ring 2 - 2W0752 Gasket 4 - 336033 Seal-O-Ring 4 - 1278269 Seal-Exhaust 2 - 1335998 Adapter 2 - 1417140 Pipe 4 - 1433629 Seal-O-RingOptional Parts
2 - 1417164 Plate 2 - 1417165 Adapter 2 - 1417166 Block 2 - 1417167 Elbow16 - 1473737 BoltAction Required
Parts Stock
Remove all 0R6966, 4P4693, 1064557, 1213850, and 1283321 Turbo Groups and all 0R6758, 0R7097, 4P6031, 1020281, and 1330817 Turbo Cartridges from Parts Stock.
Affected Product
See the attached rework procedure.
Service Claim Allowances
Parts Stock
Submit one claim for all 0R6966, 4P4693, 1064557, 1213850, and 1283321 Turbo Groups and all 0R6758, 0R7097, 4P6031, 1020281, and 1330817 Turbo Cartridges removed from Parts Stock.
Affected Product
Allow an additional 4 hours labor for modifying the adapters shown in Illustrations 3 through 6.
Allow one additional labor hour per turbocharger if the turbochargers need the 1255375 Bolts replaced with 1473737 Head Bolts.
Parts Disposition
Return all turbo groups and cartidges removed from Parts Stock to:
Caterpillar, Inc.
Attn: Reference PS4049
501 Cardinal Drive
Corinth, MS 38834
Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
1. Drain the engine coolant.2. Remove both high pressure turbos. Remove both intake pipes and adapters on top of the aftercooler housings within the 9Y8914 Air Lines Group.3. Examine the type of bolt holding the cast iron compressor housing to the bearing housing on each 0R7186 Turbo. If the bolts are 1255375 Bolts, shown in Illustration 1, remove them and install eight 1473737 Bolts as shown in Illustration 2. The 1473737 Bolts have a ground head to increase clearance. If the bolts are already the 1473737, as shown in Illustration 2, no changes are needed.4. Install four 6V3917 O-Rings and two new style 1433629 O-Rings on each new 1417140 Pipe.5. Lubricate the o-rings with any oil based lubricant. Before installing any iron on the engine, use a dead blow hammer to install the pipe with o-rings into a cast iron adapter and the other end of the pipe into the cast iron compressor housing of the turbocharger. Do this for both sets of pipes, adapters, and high pressure turbos.6. Install the two turbo/pipe/adapter assemblies on the engine.7. Even with the above 1473737 Ground Head Bolts installed, additional clearance is needed to install the turbo water and oil line adapters. The additional clearance comes from modifying the existing turbo water and oil line adapters or by installing the new parts as below:- turbo water inlet adapters--rework the existing 1070744 adapters as per the information in Illustration 3, or install two new 1417166 Adapters.- turbo oil drain adapters--rework the existing 9y5814 adapters as per the information in Illustration 4, or install two new 1417167 Adapters.- turbo oil inlet adapters--rework the existing 6I0804 Adapters as per the information in Illustration 5, or install two new 1417165 Adapters.- turbo water outlet adapters--rework the existing 7E7518 Adapters as per the information in Illustration 6 or install two new 1417164 Adapters.8. Refill coolant. Start engine and check for leaks.
Illustration 1
Illustration 2
Illustration 3
Illustration 4
Illustration 5
Illustration 6
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4049" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
July 31, 1998Problem
The high pressure turbochargers on certain 793 and 793B Trucks can have a short service life due to compressor seal or thrust bearing reliability. Also, the air inlet pipes can leak boost. A new turbocharger has an improved compressor seal and thrust bearing. The new turbo's cast iron compressor housing, new pipe, adapter and high temperature o-ring will prevent boost leaks.
Affected Product
Model & Identification Number
793 (3SJ1-99999)
793B (1HL1-99999)
Swing Engines
3516 (2PK1-1401 6CL1-227 7CL1-386 54Z1-1168 )
When submitting a claim on a swing engine, use 99Z00021 as the serial number and list the engine serial number in the claim story.
Parts Needed
2 - 7E2340 Gasket 4 - 7E4107 Seal 4 - 8L2746 Seal-O-Ring 6 - 8L2786 Seal-O-Ring32 - 2N2766 Locknut 2 - 7N7559 Gasket 4 - 7N7628 Gasket 2 - 4P4460 Gasket 2 - 4P4867 Seal-Ring20 - 5P7128 Bolt-Washer 4 - 5P8940 Seal-O-Ring 2 - 5P9890 Seal-O-Ring 2 - 0R7186 Turbo Group 2 - 6V3835 Seal-O-Ring 8 - 6V3917 Seal-O-Ring 2 - 6V4589 Seal-O-Ring 4 - 6V5103 Seal-O-Ring 2 - 2W0752 Gasket 4 - 336033 Seal-O-Ring 4 - 1278269 Seal-Exhaust 2 - 1335998 Adapter 2 - 1417140 Pipe 4 - 1433629 Seal-O-RingOptional Parts
2 - 1417164 Plate 2 - 1417165 Adapter 2 - 1417166 Block 2 - 1417167 Elbow16 - 1473737 BoltAction Required
Parts Stock
Remove all 0R6966, 4P4693, 1064557, 1213850, and 1283321 Turbo Groups and all 0R6758, 0R7097, 4P6031, 1020281, and 1330817 Turbo Cartridges from Parts Stock.
Affected Product
See the attached rework procedure.
Service Claim Allowances
Parts Stock
Submit one claim for all 0R6966, 4P4693, 1064557, 1213850, and 1283321 Turbo Groups and all 0R6758, 0R7097, 4P6031, 1020281, and 1330817 Turbo Cartridges removed from Parts Stock.
Affected Product
Allow an additional 4 hours labor for modifying the adapters shown in Illustrations 3 through 6.
Allow one additional labor hour per turbocharger if the turbochargers need the 1255375 Bolts replaced with 1473737 Head Bolts.
Parts Disposition
Return all turbo groups and cartidges removed from Parts Stock to:
Caterpillar, Inc.
Attn: Reference PS4049
501 Cardinal Drive
Corinth, MS 38834
Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
1. Drain the engine coolant.2. Remove both high pressure turbos. Remove both intake pipes and adapters on top of the aftercooler housings within the 9Y8914 Air Lines Group.3. Examine the type of bolt holding the cast iron compressor housing to the bearing housing on each 0R7186 Turbo. If the bolts are 1255375 Bolts, shown in Illustration 1, remove them and install eight 1473737 Bolts as shown in Illustration 2. The 1473737 Bolts have a ground head to increase clearance. If the bolts are already the 1473737, as shown in Illustration 2, no changes are needed.4. Install four 6V3917 O-Rings and two new style 1433629 O-Rings on each new 1417140 Pipe.5. Lubricate the o-rings with any oil based lubricant. Before installing any iron on the engine, use a dead blow hammer to install the pipe with o-rings into a cast iron adapter and the other end of the pipe into the cast iron compressor housing of the turbocharger. Do this for both sets of pipes, adapters, and high pressure turbos.6. Install the two turbo/pipe/adapter assemblies on the engine.7. Even with the above 1473737 Ground Head Bolts installed, additional clearance is needed to install the turbo water and oil line adapters. The additional clearance comes from modifying the existing turbo water and oil line adapters or by installing the new parts as below:- turbo water inlet adapters--rework the existing 1070744 adapters as per the information in Illustration 3, or install two new 1417166 Adapters.- turbo oil drain adapters--rework the existing 9y5814 adapters as per the information in Illustration 4, or install two new 1417167 Adapters.- turbo oil inlet adapters--rework the existing 6I0804 Adapters as per the information in Illustration 5, or install two new 1417165 Adapters.- turbo water outlet adapters--rework the existing 7E7518 Adapters as per the information in Illustration 6 or install two new 1417164 Adapters.8. Refill coolant. Start engine and check for leaks.
Illustration 1
Illustration 2
Illustration 3
Illustration 4
Illustration 5
Illustration 6
Parts harness Honda:
32540-ZV5-911
32540-ZV5-911 HARNESS ASSY., METER (A) (Honda Code 7214539).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA, BF130AX LA, BF130AX LCA, BF130AX XA, BF130AX XCA,
32550-ZV5-910
32550-ZV5-910 HARNESS ASSY., METER (B) (Honda Code 3703881).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
32540-ZY3-802
32540-ZY3-802 HARNESS ASSY., METER (A)(DIGITAL)
BF115AK0 LA, BF115AK0 XA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF150A4 LA, BF150A4 XA, BF150A4 XCA, BF150A5 LA, BF150A5 XA, BF150A5 XCA,
32167-ZZ5-003
32167-ZZ5-003 HARNESS
BF40DK2 LHA, BF40DK2 LRTA, BF50DK2 LRTA, BF50DK2 XRTA, BF60AK1 LRTA, BF60AK1 XRTA, BFP60AK1 LRTA, BFP60AK1 LRTB, BFP60AK1 XRTA
32545-ZZ5-000
32545-ZZ5-000 HARNESS ASSY., SWITCH PANEL
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150AK0 LA, BF150AK0 XA, BF150AK0 XCA, BF150AK2 LA, BF150AK2 XA, BF150AK2 XCA, BF175AK1 LA, BF175AK1 XA, BF175AK1 XCA, BF175AK2 L
32186-ZZ3-000
32186-ZZ3-000 HARNESS ASSY., REMOTE CONTROL SUB
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150AK0 LA, BF150AK0 XA, BF150AK0 XCA, BF150AK2 LA, BF150AK2 XA, BF150AK2 XCA, BF60AK1 LRTA, BF60AK1 XRTA, BFP60AK1 LRTA, BFP60AK
32540-ZZ3-740
32540-ZZ3-740 HARNESS ASSY., METER (A)(DIGITAL)
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150AK0 LA, BF150AK0 XA, BF150AK0 XCA, BF150AK2 LA, BF150AK2 XA, BF150AK2 XCA, BF175AK1 LA, BF175AK1 XA, BF175AK1 XCA, BF175AK2 L
32166-ZX2-003