87121-ZW6-B00 MARK, RR. (Honda Code 6810576). Honda
BF2D1 SAB, BF2D1 SCAB, BF2D2 LCHA, BF2D2 SA, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D4 SA, BF2D4 SCHA, BF2D4 SHA, BF2D5 LCHA, BF2D5 SCHA, BF2D5 SHA, BF2D6 LCHA, BF2D6 SCHA, BF2D6 SHA, BF2DK0 LCHA, BF2DK0 SC
MARK
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- LABELS » 87121-ZW6-B00
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- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
- LABELS » 87121-ZW6-B00
Information:
Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been instances of the following event codes becoming active leading to an engine derate:
Table 1
J1939 Code and Description CDL Code and Description Customer Action Clearing Conditions
102–16
Engine Intake Manifold #1 Pressure : High - moderate severity (2) E1044 (2)
High Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM
102-18
Engine Intake Manifold #1 Pressure : Low - moderate severity (2) E1045 (2)
Low Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM When the operator cycles the keyswitch and meets the clearing conditions for the active event code, the active event is reset.This issue has been observed on engines with more than 1500 service hours.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Caterpillar is investigating the root cause of the issue. To support the investigation, Caterpillar is requesting that the following procedure is completed, documented, and recorded in "CPI Feedback" within the Service Information Management System (SIMSi).
Use the electronic service tool to download a Product Status Report (PSR) before performing any troubleshooting.
Photograph the turbocharger actuator and actuator rod. Confirm that there is no impact damage to either component.
Review the PSR. If the logged event code is E1044 (102-16), proceed to Test Step 4. If the logged event code is E1045 (102-18), proceed to Test Step 5.
Refer to Troubleshooting, Intake Manifold Air Pressure Is High, starting at Test Step 2.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
Proceed to Step 7 in this procedure.
Refer to Troubleshooting, Intake Manifold Air Pressure Is Low, Test Step 1 to Test Step 3.
Photograph the condition of the air filter elements during inspection.
Proceed to Step 6 in this procedure.
If no issues are found during Step 5, troubleshoot the turbocharger wastegate. Refer to Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 2 and Test Step 3.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
If the high-pressure turbocharger is replaced as a result of an E1045 (102-18), also replace the wastegate solenoid. Refer to Disassembly and Assembly, Wastegate Solenoid - Remove and Install for the correct procedure.
Proceed to Step 7 in this procedure.
Photograph all removed parts. Sometimes, returned parts have shown signs of transit damage. Ensure that all parts are packaged to prevent transit damage. Ensure that the part numbers, Works Order number or Service Claim number, and Machine Serial number are recorded in "CPI Feedback" within SIMSi.
In every instance, submit a SIMSi report, complete with TIB media number M0106628 and CPI number 439729. Submit the following information through "CPI Feedback" within SIMSi:
PSR from before and after troubleshooting. Ensure that the PDF and XML versions of the PSR are downloaded, with the Histogram option selected in the download list
Photographs from Step 2 and Step 5a. Correctly name the files for easy identification.
Electronic service tool snapshot (XML)
Recorded pressure to move the wastegate actuator rod
Works Order Number or Service Claim Number and Machine Serial Number for generation of Parts Return Request
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been instances of the following event codes becoming active leading to an engine derate:
Table 1
J1939 Code and Description CDL Code and Description Customer Action Clearing Conditions
102–16
Engine Intake Manifold #1 Pressure : High - moderate severity (2) E1044 (2)
High Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM
102-18
Engine Intake Manifold #1 Pressure : Low - moderate severity (2) E1045 (2)
Low Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM When the operator cycles the keyswitch and meets the clearing conditions for the active event code, the active event is reset.This issue has been observed on engines with more than 1500 service hours.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Caterpillar is investigating the root cause of the issue. To support the investigation, Caterpillar is requesting that the following procedure is completed, documented, and recorded in "CPI Feedback" within the Service Information Management System (SIMSi).
Use the electronic service tool to download a Product Status Report (PSR) before performing any troubleshooting.
Photograph the turbocharger actuator and actuator rod. Confirm that there is no impact damage to either component.
Review the PSR. If the logged event code is E1044 (102-16), proceed to Test Step 4. If the logged event code is E1045 (102-18), proceed to Test Step 5.
Refer to Troubleshooting, Intake Manifold Air Pressure Is High, starting at Test Step 2.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
Proceed to Step 7 in this procedure.
Refer to Troubleshooting, Intake Manifold Air Pressure Is Low, Test Step 1 to Test Step 3.
Photograph the condition of the air filter elements during inspection.
Proceed to Step 6 in this procedure.
If no issues are found during Step 5, troubleshoot the turbocharger wastegate. Refer to Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 2 and Test Step 3.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
If the high-pressure turbocharger is replaced as a result of an E1045 (102-18), also replace the wastegate solenoid. Refer to Disassembly and Assembly, Wastegate Solenoid - Remove and Install for the correct procedure.
Proceed to Step 7 in this procedure.
Photograph all removed parts. Sometimes, returned parts have shown signs of transit damage. Ensure that all parts are packaged to prevent transit damage. Ensure that the part numbers, Works Order number or Service Claim number, and Machine Serial number are recorded in "CPI Feedback" within SIMSi.
In every instance, submit a SIMSi report, complete with TIB media number M0106628 and CPI number 439729. Submit the following information through "CPI Feedback" within SIMSi:
PSR from before and after troubleshooting. Ensure that the PDF and XML versions of the PSR are downloaded, with the Histogram option selected in the download list
Photographs from Step 2 and Step 5a. Correctly name the files for easy identification.
Electronic service tool snapshot (XML)
Recorded pressure to move the wastegate actuator rod
Works Order Number or Service Claim Number and Machine Serial Number for generation of Parts Return Request
Parts mark Honda:
87521-ZV0-610
87521-ZV0-610 MARK, FUEL VALVE (E) (Honda Code 1816222).
BF2AM SA, BF2AM SAB, BF2AW LA, BF2AW SA, BF2AW SAB, BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SAB, BF2D3 SCAB, BF2D3 SCHA, BF2D3
87121-ZW6-000
87121-ZW6-000 MARK, RR. (Honda Code 6008692).
BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SCHA, BF2D3 SHA, BF2DX LCHA, BF2DX SA, BF2DX SAB, BF2DX SCAB, BF2DX SCHA, BF2DY LCHA, BF2DY SA, BF2DY SAB, BF2DY SCAB, BF2DY SCHA
87124-ZW6-000
87124-ZW6-000 MARK, EMERGENCY SWITCH (Honda Code 6008700). INDICATION
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 SHA, BF15D4 SHGA, BF15D4 SHSA, BF15D4 SHT
87131-ZW6-000
87131-ZW6-000 MARK, SIDE (Honda Code 6008718).
BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SCHA, BF2D3 SHA, BF2DX LCHA, BF2DX SA, BF2DX SAB, BF2DX SCAB, BF2DX SCHA, BF2DY LCHA, BF2DY SA, BF2DY SAB, BF2DY SCAB, BF2DY SCHA
87132-ZW6-000
87132-ZW6-000 MARK, SIDE STRIPE (Honda Code 6008726).
BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SCHA, BF2D3 SHA, BF2DX LCHA, BF2DX SA, BF2DX SAB, BF2DX SCAB, BF2DX SCHA, BF2DY LCHA, BF2DY SA, BF2DY SAB, BF2DY SCAB, BF2DY SCHA
87533-ZW6-740
87533-ZW6-740 MARK, THROTTLE (Honda Code 6008759).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D1 LCHA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SAB, BF2D3 SCAB, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D4 SAB, BF2D4 SCAB, BF2D4 SCHA,
87539-ZW6-740
87539-ZW6-740 MARK, EX. CAUTION (E) (Honda Code 6008783).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SA, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SCHA, BF2D3 SHA, BF2D4 LCHA, BF2D4 SA, BF2D4 SCHA, BF2D4 SHA, BF2D5 LCHA, BF2D5
87532-ZW6-840
87532-ZW6-840 MARK, THROTTLE (Honda Code 6008742).
BF2D1 SA, BF2D2 SA, BF2D3 SA, BF2D4 SA, BF2DX SA, BF2DY SA