38550-ZW5-003 RELAY ASSY., POWER TILT (Honda Code 5892419). Honda
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
RELAY
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Compatible models:
BF115A1 LA
BF115A1 LCA
BF115A1 XA
BF115A1 XCA
BF115A2 LA
BF115A2 LCA
BF115A2 XA
BF115A2 XCA
BF115A3 LA
BF115A3 LCA
BF115A3 XA
BF115A3 XCA
BF115A4 LA
BF115A4 LCA
BF115A4 XA
BF115A4 XCA
BF115A5 LA
BF115A5 LCA
BF115A5 XA
BF115A5 XCA
BF115A6 LA
BF115A6 LCA
BF115A6 XA
BF115A6 XCA
BF115AK0 LA
BF115AK0 XA
BF115AX LA
BF115AX LCA
BF115AX XA
BF115AX XCA
BF115AY LA
BF115AY LCA
BF115AY XA
BF115AY XCA
BF130A1 LA
BF130A1 LCA
BF130A1 XA
BF130A1 XCA
BF130A2 LA
BF130A2 LCA
BF130A2 XA
BF130A2 XCA
BF130A3 LA
BF130A3 LCA
BF130A3 XA
BF130A3 XCA
BF130A4 LA
BF130A4 LCA
BF130A4 XA
BF130A4 XCA
BF130AX LA
BF130AX LCA
BF130AX XA
BF130AX XCA
BF130AY LA
BF130AY LCA
BF130AY XA
BF130AY XCA
Honda
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- STARTER CABLE » 38550-ZW5-003
- STARTER CABLE » 38550-ZW5-003
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Information:
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Illustration 1 g03815985
Alternator removed for clarity
Loosen hose clamp (10) on hose assembly (11). Disconnect hose assembly (11) from exhaust cooler (NRS) (7).
Loosen hose clamp (9) on hose assembly (8). Disconnect hose assembly (8) from exhaust cooler NRS) (7).
Remove bolts (2) and nuts (6) from tube assembly (1).
Remove tube assembly (1) from exhaust cooler (NRS) (7) and exhaust gas recirculation (EGR) valve assembly (3).
Remove gasket (4) (not shown) and gasket (5) (not shown).
Illustration 2 g03816340
Typical example
Remove bolts (12) from exhaust cooler (NRS) assembly (7).
Remove gasket (14) (not shown) from between exhaust manifold (13) and exhaust cooler (NRS) assembly (7).
Remove nut (18) from bracket (17). Support exhaust cooler (NRS) assembly (7) as the bolt is removed.
Remove exhaust cooler (NRS) assembly (7).
If necessary, remove studs (15) from exhaust cooler (NRS) assembly (7).
Plug and cap all open ports on exhaust cooler (NRS) assembly (7).
If necessary, remove bolt (16) and remove bracket (17).Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5598 Anti-Seize Compound 1
Check all components for wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 3 g03816340
Typical example
Ensure that the exhaust cooler (NRS) assembly is free from restriction and external damage. Ensure that the exhaust cooler (NRS) assembly and tube assemblies are free from wear and damage. Refer to Systems Operation Testing and Adjusting, "Exhaust Cooler (NRS) - Test" for the correct inspection procedure.Note: Cleaning of the internal core of the exhaust cooler (NRS) should not be carried out.
Clean the gasket surfaces of exhaust cooler (NRS) assembly (7) and exhaust manifold (13).
If necessary, install studs (15) to exhaust cooler (NRS) assembly (7).
If necessary, position bracket (17) onto exhaust cooler (NRS) assembly (7). Ensure that the bracket is correctly orientated.
Loosely install nut and bolt (18).
Remove plug and cap from all open ports of exhaust cooler (NRS) assembly (7)
Position exhaust cooler (NRS) assembly (7) onto the cylinder block.
Install bolt (16) to bracket (17). Support exhaust cooler (NRS) assembly (7) as bolt (16) is installed.
Position a new gasket (14) (not shown) between exhaust manifold (13) and exhaust cooler (NRS) assembly (7).
Apply Tooling (A) to the threads of bolts (12). Install bolts (12) to exhaust cooler (NRS) assembly (7) hand tight.
Tighten bolts (12) to a torque of 25 N m (221 lb in).
Tighten bolt (16) to a torque of 25 N m (221 lb in).
Tighten locking nut (18) to a torque of 25 N m (221 lb in). Ensure that bracket (17) is not strained as the nut is tightened.
Illustration 4 g03815985
Typical example
Connect hose assembly (11) to exhaust cooler (NRS) (7). Tighten hose clamp (10) securely.
Connect hose assembly (8) to exhaust cooler (NRS) (7). Tighten hose clamp (9) securely.
Clean the gasket surfaces of tube assembly (1) and exhaust gas recirculation (EGR) valve assembly (3).
Apply Tooling (A) to the threads of bolts (2).
Position a new gasket (3) (not shown) and a new gasket (5) (not shown) onto tube assembly (1).
Position tube assembly (1) onto exhaust cooler (NRS) (7) and exhaust gas recirculation (EGR) valve assembly (3).
Apply Tooling (A) to the threads of studs (15).
Install bolts (2) and nuts (6) to tube assembly (1). Hand tighten the bolts and nuts.
Tighten bolts (2) and nuts (6) to a torque of 25 N m (221 lb in). Ensure that tube assembly (1) is not strained as the bolts are tightened.End By:
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Connect the air induction hose to the turbocharger. Refer to Disassembly and assembly, "Turbocharger - Install" for the correct procedure.