93500-05012-4J SCREW, PAN (5X12) (Honda Code 1986462). Honda
BF40DK2 LHA, BF40DK2 LRTA, BF50DK2 LRTA, BF50DK2 XRTA, BF5A1 LA, BF5A1 SA, BF5A2 LA, BF5A2 SA, BF5A3 LA, BF5A3 SA, BF5A4 LA, BF5A4 SA, BF5A5 LA, BF5A5 SA, BF5A6 LA, BF5A6 SA, BF5AK0 LA, BF5AK0 SA, BF5AK2 LA, BF5AK2 SA, BF5AK3 LA, BF5AK3 SA, BF5AM LA,
SCREW
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Honda entire parts catalog list:
- ENGINE COVER UNDER CASE » 93500-05012-4J
- ENGINE COVER UNDER CASE » 93500-05012-4J
- ENGINE COVER UNDER CASE » 93500-05012-4J
- ENGINE COVER UNDER CASE » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
- HANDLEBAR » 93500-05012-4J
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Information:
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Illustration 1 g03815985
Alternator removed for clarity
Loosen hose clamp (10) on hose assembly (11). Disconnect hose assembly (11) from exhaust cooler (NRS) (7).
Loosen hose clamp (9) on hose assembly (8). Disconnect hose assembly (8) from exhaust cooler NRS) (7).
Remove bolts (2) and nuts (6) from tube assembly (1).
Remove tube assembly (1) from exhaust cooler (NRS) (7) and exhaust gas recirculation (EGR) valve assembly (3).
Remove gasket (4) (not shown) and gasket (5) (not shown).
Illustration 2 g03816340
Typical example
Remove bolts (12) from exhaust cooler (NRS) assembly (7).
Remove gasket (14) (not shown) from between exhaust manifold (13) and exhaust cooler (NRS) assembly (7).
Remove nut (18) from bracket (17). Support exhaust cooler (NRS) assembly (7) as the bolt is removed.
Remove exhaust cooler (NRS) assembly (7).
If necessary, remove studs (15) from exhaust cooler (NRS) assembly (7).
Plug and cap all open ports on exhaust cooler (NRS) assembly (7).
If necessary, remove bolt (16) and remove bracket (17).Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5598 Anti-Seize Compound 1
Check all components for wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 3 g03816340
Typical example
Ensure that the exhaust cooler (NRS) assembly is free from restriction and external damage. Ensure that the exhaust cooler (NRS) assembly and tube assemblies are free from wear and damage. Refer to Systems Operation Testing and Adjusting, "Exhaust Cooler (NRS) - Test" for the correct inspection procedure.Note: Cleaning of the internal core of the exhaust cooler (NRS) should not be carried out.
Clean the gasket surfaces of exhaust cooler (NRS) assembly (7) and exhaust manifold (13).
If necessary, install studs (15) to exhaust cooler (NRS) assembly (7).
If necessary, position bracket (17) onto exhaust cooler (NRS) assembly (7). Ensure that the bracket is correctly orientated.
Loosely install nut and bolt (18).
Remove plug and cap from all open ports of exhaust cooler (NRS) assembly (7)
Position exhaust cooler (NRS) assembly (7) onto the cylinder block.
Install bolt (16) to bracket (17). Support exhaust cooler (NRS) assembly (7) as bolt (16) is installed.
Position a new gasket (14) (not shown) between exhaust manifold (13) and exhaust cooler (NRS) assembly (7).
Apply Tooling (A) to the threads of bolts (12). Install bolts (12) to exhaust cooler (NRS) assembly (7) hand tight.
Tighten bolts (12) to a torque of 25 N m (221 lb in).
Tighten bolt (16) to a torque of 25 N m (221 lb in).
Tighten locking nut (18) to a torque of 25 N m (221 lb in). Ensure that bracket (17) is not strained as the nut is tightened.
Illustration 4 g03815985
Typical example
Connect hose assembly (11) to exhaust cooler (NRS) (7). Tighten hose clamp (10) securely.
Connect hose assembly (8) to exhaust cooler (NRS) (7). Tighten hose clamp (9) securely.
Clean the gasket surfaces of tube assembly (1) and exhaust gas recirculation (EGR) valve assembly (3).
Apply Tooling (A) to the threads of bolts (2).
Position a new gasket (3) (not shown) and a new gasket (5) (not shown) onto tube assembly (1).
Position tube assembly (1) onto exhaust cooler (NRS) (7) and exhaust gas recirculation (EGR) valve assembly (3).
Apply Tooling (A) to the threads of studs (15).
Install bolts (2) and nuts (6) to tube assembly (1). Hand tighten the bolts and nuts.
Tighten bolts (2) and nuts (6) to a torque of 25 N m (221 lb in). Ensure that tube assembly (1) is not strained as the bolts are tightened.End By:
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Connect the air induction hose to the turbocharger. Refer to Disassembly and assembly, "Turbocharger - Install" for the correct procedure.
Parts screw Honda:
16024-ZV1-A00
16024-ZV1-A00 SCREW SET, DRAIN (Honda Code 3749066).
BF5A1 LA, BF5A1 SA, BF5A2 LA, BF5A2 SA, BF5A3 LA, BF5A3 SA, BF5A4 LA, BF5A4 SA, BF5A5 LA, BF5A5 SA, BF5A6 LA, BF5A6 SA, BF5AK0 LA, BF5AK0 SA, BF5AK2 LA, BF5AK2 SA, BF5AM LA, BF5AM SA, BF5AW LA, BF5AW SA, BF5AX LA, BF5AX SA, BF5AY LA, BF5AY SA
93500-05030-4J
93500-05030-4J SCREW, PAN (5X30) (Honda Code 0331397).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90105-MM4-000
90105-MM4-000 SCREW, PAN (6X10) (Honda Code 3472925).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90125-ZV5-000
90125-ZV5-000 SCREW (6X95) (Honda Code 3705894).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90103-ZW5-U01
90103-ZW5-U01 SCREW, PAN (5X20) (Honda Code 6811012).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90104-ZW5-U00
90104-ZW5-U00 SCREW, PAN (5X18)
BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA, BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF115DK1 LA, BF115DK1 XA
90106-ZW5-U00
90106-ZW5-U00 SCREW, PAN (6X18)
BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA, BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF115DK1 LA, BF115DK1 XA
90107-ZW5-U00
90107-ZW5-U00 SCREW, PAN (5X40)
BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA, BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF115DK1 LA, BF115DK1 XA