17929-ZV3-010 SEE PART DETAILS - PRI; BRACKET, THROTTLE CABLE (Honda Code 7855299). Honda
BF35AM LHA, BF35AM SHA, BF40A1 LHA, BF40A1 LHTA, BF40A2 LHA, BF40A2 LHTA, BF40A3 LHA, BF40A3 LHTA, BF40AW LHA, BF40AW LHTA, BF40AX LHA, BF40AX LHTA, BF40AY LHA, BF40AY LHTA, BF45AM LHA, BF50A1 LHTA, BF50A2 LHTA, BF50A3 LHTA, BF50AW LHTA, BF50AX LHTA,
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- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
- HANDLEBAR » 17929-ZV3-010
Information:
Table 1
Required Tooling For C9.3 Applications    
Quantity     Part Number    
1     215-2592 Wastegate Kit    
1     5P-8869 9/16"-18 JIC to 1/4"-18 NPTF    
1     006-6586 1/4"-18 NPTF to hose barb    
Table 2
Required Tooling For C13, C15 and C18 Applications    
Quantity     Part Number    
1     215-2592 Wastegate Kit    
1     061-7921 7/16"-20 JIC to 1/4" NPTF    
1     006-6586 1/4"-18 NPTF to hose barb    
Illustration 1 g02032893
(1) Connection points to checkComplete the procedure in the order in which the steps are listed.
Table 3
Troubleshooting Test Steps    Values    Results    
1. Inspect the Air Lines from the Exhaust Balance Valve Solenoid to the Exhaust Balance Valve Actuator
Inspection of the air lines is difficult in some applications. Test Step 5 will provide further testing procedures.
A. Inspect the air lines from the outlet of the exhaust balance valve solenoid to the inlet of the exhaust balance valve actuator. Inspect the lines for any signs of leakage.
   
Damaged Air Line    
Result: A line is damaged.
Repair: Repair the line or replace the line. Return the unit to service.
Result: A line is not damaged.
Proceed to Test Step 2.
   
Illustration 2 g02032979
(2) Linkage to the exhaust balance valve (3) Connection point from the exhaust balance valve to the linkage, soot build -up at this linkage is normal
Table 4
Troubleshooting Test Steps    Values    Results    
2. Inspect the Linkage to the Exhaust Balance Valve
A. Inspect the linkage to the exhaust balance valve from the canister to the housing. Also, inspect the connection point from the linkage to the valve. Inspect the linkage for the following issues:
1. Bending
2. Breakage
   
Damaged or Broken Linkage    
Result: The linkage is damaged.
Repair: Replace the turbocharger. Return the unit to service.
Result: The linkage is not damaged.
Proceed to Test Step 3.
   
Illustration 3 g02337917
(4) Pressure regulator on the 215-2592 Wastegate Kit (5) Gate valve # 1 on the 215-2592 Wastegate Kit (6) Pressure gauge on the 215-2592 Wastegate Kit (7) Hose from the mixer to the exhaust balance valve solenoid (8) Exhaust balance valve solenoid (9) Exhaust balance valve (10) Gate valve # 2 on the 215-2592 Wastegate Kit
Illustration 4 g02402325
(7) HoseOnly disconnect the hose from the mixer, do not disconnect the hose from the balance valve solenoid.
Illustration 5 g02402320
(5) Gate valve #1 (10) Gate valve #2
Illustration 6 g02338036
(11) Fitting for the line to the exhaust balance valve
Table 5
Troubleshooting Test Steps    Values    Results    
3. Test the Exhaust Balance Valve Solenoid to Make Sure that the Valve Is Not Stuck in the Closed Position
A. Disconnect hose (7) from the mixer. Refer to Illustration 4.
B. Connect the 215-2592 Wastegate Kit and necessary adapters between hose (7) and the mixer. The other end of hose (7) must stay connected to the inlet of the balance valve solenoid.
C. Turn the keyswitch to the OFF position.
Only apply 138 kPa (20 psi) air pressure to the exhaust balance valve.
D. With gate valve (5) in the open position, regulate the supply air pressure to
138 kPa (20 psi). Make sure gate valve (10) is closed. Once the pressure is stable, close gate valve (5) .
E. Loosen fitting (11) for the line from the exhaust balance valve solenoid to the exhaust balance valve.
   
Valve Stuck Closed    
Result: Air leaked out of the line from the exhaust balance valve solenoid after the fitting was loosened.
The solenoid is not stuck closed. Proceed to Test Step 4.
Result: Air did not leak out of the line from the exhaust balance valve solenoid after the fitting was loosened.
Repair: The exhaust balance valve solenoid is not o
Parts see Honda:
90759-ZV1-000
90759-ZV1-000 SEE PART DETAILS - PRI; PIN, SPLIT (2.0) (Honda Code 1986389).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
15400-PFB-004
15400-PFB-004 SEE PART DETAILS - PRI; FILTER, OIL (TOYO ROKI) (Honda Code 6341531).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
19300-ZV5-043
19300-ZV5-043 SEE PART DETAILS - PRI; THERMOSTAT ASSY. (Honda Code 5592167). (72 DEGREES C)
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA,
15236-ZV5-010
15236-ZV5-010 SEE PART DETAILS - PRI; BOLT, SEALING (14MM) (Honda Code 7219603).
BF25A1 LHA, BF25A1 LHSA, BF25A1 LRSA, BF25A1 SHA, BF25A1 SHSA, BF25A1 SRSA, BF25A1 XRSA, BF25A2 LHA, BF25A2 LHSA, BF25A2 LRSA, BF25A2 SHA, BF25A2 SHSA, BF25A2 SRSA, BF25A2 XRSA, BF25A3 LHA, BF25A3 LHSA, BF25A3 LRSA, BF25A3 SHA, BF25A3 SHSA, BF25A3 SR
14400-ZV5-014
14400-ZV5-014 SEE PART DETAILS - PRI; BELT, TIMING (Honda Code 7054604).
BF35AM LHA, BF35AM LRA, BF35AM LRTA, BF35AM SHA, BF35AM XRTA, BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40A3 LHA, BF40A3 LHTA, BF40A3 LRA, BF40A3 LRTA, BF40A3 XRTA,
16101-ZW3-D23
16101-ZW3-D23 SEE PART DETAILS - PRI; CARBURETOR ASSY. (#1/#2) (Honda Code 6797526).
BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40A3 LHA, BF40A3 LHTA, BF40A3 LRA, BF40A3 LRTA, BF40A3 XRTA, BF40AW LHA, BF40AW LHTA, BF40AW LRA, BF40AW LRTA, BF40AW XRTA
36187-ZV4-652
36187-ZV4-652 SEE PART DETAILS - PRI; CLIP, EMERGENCY LOCK
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
13324-P36-003
13324-P36-003 SEE PART DETAILS - PRI; BEARING D, MAIN (GREEN) (DAIDO)
BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40AY LHA, BF40AY LHTA, BF40AY LRA, BF40AY LRTA, BF40AY XRTA, BF50A1 LHTA, BF50A1 LRA, BF50A1 LRTA, BF50A1 SRJA, BF50A1 XRT