24613-ZW1-000 SEE PART DETAILS - SUP; ROD, LINK (Honda Code 4898482). Honda
BF75A1 LHTA, BF75A1 LRTA, BF75A1 XRTA, BF75AT LHTA, BF75AT LRTA, BF75AT XRTA, BF75AW LHTA, BF75AW LRTA, BF75AW XRTA, BF75AX LHTA, BF75AX LRTA, BF75AX XRTA, BF75AY LHTA, BF75AY LRTA, BF75AY XRTA, BF90A1 JHTA, BF90A1 JRTA, BF90A1 LHTA, BF90A1 LRTA, BF9
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Compatible models:
BF75A1 LHTA
BF75A1 LRTA
BF75A1 XRTA
BF75AT LHTA
BF75AT LRTA
BF75AT XRTA
BF75AW LHTA
BF75AW LRTA
BF75AW XRTA
BF75AX LHTA
BF75AX LRTA
BF75AX XRTA
BF75AY LHTA
BF75AY LRTA
BF75AY XRTA
BF90A1 JHTA
BF90A1 JRTA
BF90A1 LHTA
BF90A1 LRTA
BF90A1 XRTA
BF90A2 JHTA
BF90A2 LRTA
BF90A2 XRTA
BF90A3 LHTA
BF90AT LHTA
BF90AT LRTA
BF90AT XRTA
BF90AW JHTA
BF90AW JRTA
BF90AW LHTA
BF90AW LRTA
BF90AW XRTA
BF90AX JHTA
BF90AX JRTA
BF90AX LHTA
BF90AX LRTA
BF90AX XRTA
BF90AY JHTA
BF90AY JRTA
BF90AY LHTA
BF90AY LRTA
BF90AY XRTA
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Information:
Introduction
This Special Instruction provides information on installation of the newly designed HEUI pump. The new HEUI pump helps to prevent drive bearing spalling due to inconsistent force that is applied to the bearing in certain operating conditions.The overall length of the new HEUI pump is 15 mm (0.6 inch) longer. New fluid connections are required.Safety
Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.
Contact to high pressure fuel can cause personal injury or death. Do not allow high pressure fuel to contact your skin.
Parts List
Note: Table 1 has a list of parts associated with the new pump. Not all of these parts are needed for your engine. Select the parts needed for your engine. Additional parts will be necessary for this repair, utilize existing parts information for your specific engine.
Table 1
Old Part Number     New Part Number     Description    
All     384-0678 or 20R-1636     Unit Injector Hydraulic Pump Gp    
209-3171     387-7159     Tube As (Single wall high pressure)    
241-6923     378-8430     Tube As (Dual wall high pressure )    
221-3463 or 263-1785     387-9500     Tube As (Low-pressure oil line)    
Components for Fuel Hose    
192-2184     339-1587 (1)
    Hose As    
6V-8724 (1) Elbow    
214-7568 (1) O-Ring Seal    
228-7089 (1) O-Ring Seal    
Components for Pressure Sensor Fitting    
None     205-3079 (2)
    Adapter    
9S-8003 (2) Plug    
214-7568 (2) O-Ring Seal    
214-7567 (2) O-Ring Seal    
( 1 ) Use only on the following serial number prefixes: S/N:C9A00001-00196, ; S/N:CSN00001-00898, and ; S/N:C9B00001-00168.
( 2 ) Use only on the following serial number prefixes: S/N:C9A00001-00500, ; S/N:C9B00001-UP, ; S/N:CSN00001-UP, ; S/N:X9X00001-00488, ; S/N:Z9X00001-00245, and ; S/N:SJB00001-00169Installation Procedure
Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.
Perform a cylinder cutout test to identify any injectors that are not operating properly.
If the engine is equipped with a rectangular aftercooler, drain and remove the aftercooler. Refer to Disassembly and Assembly, SENR9664, "Aftercooler - Remove" for more information, if needed.
Remove the crankcase breather.
Illustration 1 g01867833
Draining the oil from the pump for the HEUI
Clean the exterior area of the pump for the HEUI. Clean the cover, between the cover and the housing, and around the inlet oil line and the fitting to remove any dirt, debris, and oil. Remove inlet oil line and adapter fitting from the pump cover. Use 1U-5718 Vacuum Pump in order to drain the oil out of the pump for the HEUI. Insert the tube on the vacuum pump into the opening in the pump for the HEUI. Refer to Illustration 1 for the correct location. Ensure that the tube is inserted as far as possible into the pump. Once five bottles of oil are removed from the pump, the pump is drained.Note: DO NOT proceed to Step 5 without draining the oil from the pump for the HEUI.
Illustration 2 g01866496
Back out the cover bolts from the threads in the pump housing.The joint that is between the cover and the housing must be free of any dirt, debris, or oil.Back out the cover bolts from the threads in the pump housing. Do not remove the bolts from the pump cover.Note: Ensure that no debris falls into the pump when the cover is loosened.Note: Pulling the bolts out of the cover can result in losing the bolts. Also, the pump cover may fall.
This Special Instruction provides information on installation of the newly designed HEUI pump. The new HEUI pump helps to prevent drive bearing spalling due to inconsistent force that is applied to the bearing in certain operating conditions.The overall length of the new HEUI pump is 15 mm (0.6 inch) longer. New fluid connections are required.Safety
Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.
Contact to high pressure fuel can cause personal injury or death. Do not allow high pressure fuel to contact your skin.
Parts List
Note: Table 1 has a list of parts associated with the new pump. Not all of these parts are needed for your engine. Select the parts needed for your engine. Additional parts will be necessary for this repair, utilize existing parts information for your specific engine.
Table 1
Old Part Number     New Part Number     Description    
All     384-0678 or 20R-1636     Unit Injector Hydraulic Pump Gp    
209-3171     387-7159     Tube As (Single wall high pressure)    
241-6923     378-8430     Tube As (Dual wall high pressure )    
221-3463 or 263-1785     387-9500     Tube As (Low-pressure oil line)    
Components for Fuel Hose    
192-2184     339-1587 (1)
    Hose As    
6V-8724 (1) Elbow    
214-7568 (1) O-Ring Seal    
228-7089 (1) O-Ring Seal    
Components for Pressure Sensor Fitting    
None     205-3079 (2)
    Adapter    
9S-8003 (2) Plug    
214-7568 (2) O-Ring Seal    
214-7567 (2) O-Ring Seal    
( 1 ) Use only on the following serial number prefixes: S/N:C9A00001-00196, ; S/N:CSN00001-00898, and ; S/N:C9B00001-00168.
( 2 ) Use only on the following serial number prefixes: S/N:C9A00001-00500, ; S/N:C9B00001-UP, ; S/N:CSN00001-UP, ; S/N:X9X00001-00488, ; S/N:Z9X00001-00245, and ; S/N:SJB00001-00169Installation Procedure
Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.
Perform a cylinder cutout test to identify any injectors that are not operating properly.
If the engine is equipped with a rectangular aftercooler, drain and remove the aftercooler. Refer to Disassembly and Assembly, SENR9664, "Aftercooler - Remove" for more information, if needed.
Remove the crankcase breather.
Illustration 1 g01867833
Draining the oil from the pump for the HEUI
Clean the exterior area of the pump for the HEUI. Clean the cover, between the cover and the housing, and around the inlet oil line and the fitting to remove any dirt, debris, and oil. Remove inlet oil line and adapter fitting from the pump cover. Use 1U-5718 Vacuum Pump in order to drain the oil out of the pump for the HEUI. Insert the tube on the vacuum pump into the opening in the pump for the HEUI. Refer to Illustration 1 for the correct location. Ensure that the tube is inserted as far as possible into the pump. Once five bottles of oil are removed from the pump, the pump is drained.Note: DO NOT proceed to Step 5 without draining the oil from the pump for the HEUI.
Illustration 2 g01866496
Back out the cover bolts from the threads in the pump housing.The joint that is between the cover and the housing must be free of any dirt, debris, or oil.Back out the cover bolts from the threads in the pump housing. Do not remove the bolts from the pump cover.Note: Ensure that no debris falls into the pump when the cover is loosened.Note: Pulling the bolts out of the cover can result in losing the bolts. Also, the pump cover may fall.
Parts see Honda:
16700-ZV5-003
16700-ZV5-003 SEE PART DETAILS - SUP; PUMP ASSY., FUEL (Honda Code 5020466).
BF25A1 LHA, BF25A1 LHSA, BF25A1 LRSA, BF25A1 SHA, BF25A1 SHSA, BF25A1 SRSA, BF25A1 XRSA, BF25A2 LHA, BF25A2 LHSA, BF25A2 LRSA, BF25A2 SHA, BF25A2 SHSA, BF25A2 SRSA, BF25A2 XRSA, BF25AW LHA, BF25AW LHSA, BF25AW LRSA, BF25AW SHA, BF25AW SHSA, BF25AW SR
24800-ZY3-010
24800-ZY3-010 SEE PART DETAILS - SUP; BOX ASSY., REMOTE CONTROL (Honda Code 7620354).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA,
90017-P01-003
90017-P01-003 SEE PART DETAILS - SUP; BOLT-WASHER (14X29) (Honda Code 3897949).
BF75AT LHTA, BF75AT LRTA, BF75AT XRTA, BF75AW LHTA, BF75AW LRTA, BF75AW XRTA, BF75AX LHTA, BF75AX LRTA, BF75AX XRTA, BF75AY LHTA, BF75AY LRTA, BF75AY XRTA, BF90AT LHTA, BF90AT LRTA, BF90AT XRTA, BF90AW JHTA, BF90AW JRTA, BF90AW LHTA, BF90AW LRTA, BF9
35640-ZW1-023
35640-ZW1-023 SEE PART DETAILS - PRI; SWITCH ASSY., POWER TRIM-TILT (Honda Code 7199235).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
06411-ZW1-010
06411-ZW1-010 SEE PART DETAILS - SUP; METAL KIT, ANODE (Honda Code 8159857).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
91251-ZW1-B03
91251-ZW1-B03 SEE PART DETAILS - SUP; SEAL, WATER (23X36X6) (Honda Code 6383376).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA,
06240-ZW7-U00
06240-ZW7-U00 SEE PART DETAILS - PRI; BOX KIT, R. REMOTE CONTROL (Honda Code 6796163). (FLUSH MOUNT)
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
17650-ZW9-023
17650-ZW9-023 SEE PART DETAILS - PRI; CONNECTOR ASSY., FUEL (A)
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,