35180-ZW9-013 SEE PART DETAILS - PRI; SWITCH ASSY., EMERGENCY STOP (Honda Code 8596991). Honda
BF8D3 LHA, BF8D3 LHSA, BF8D3 SA, BF8D3 SHA, BF8D3 SHSA, BF8D4 LHA, BF8D4 LHSA, BF8D4 SHA, BF8D4 SHSA, BF8D5 LHA, BF8D5 LHSA, BF8D5 SHA, BF8D5 SHSA, BF8D6 LHA, BF8D6 LHSA, BF8D6 SHA, BF8D6 SHSA, BF8DK0 LHA, BF8DK0 LHSA, BF8DK0 SHA, BF8DK2 LHA, BF8DK2
SEE
Price: query
Rating:
Compatible models:
BF8D3 LHA
BF8D3 LHSA
BF8D3 SA
BF8D3 SHA
BF8D3 SHSA
BF8D4 LHA
BF8D4 LHSA
BF8D4 SHA
BF8D4 SHSA
BF8D5 LHA
BF8D5 LHSA
BF8D5 SHA
BF8D5 SHSA
BF8D6 LHA
BF8D6 LHSA
BF8D6 SHA
BF8D6 SHSA
BF8DK0 LHA
BF8DK0 LHSA
BF8DK0 SHA
BF8DK2 LHA
BF8DK2 LHSA
BF8DK2 SHA
BF9.9D3 LHA
BF9.9D3 LHSA
BF9.9D3 SA
BF9.9D3 SHA
BF9.9D3 SHSA
BF9.9D4 LHA
BF9.9D4 LHSA
BF9.9D4 SHA
BF9.9D4 SHSA
BF9.9D5 LHA
BF9.9D5 LHSA
BF9.9D5 SHA
BF9.9D5 SHSA
BF9.9D6 LHA
BF9.9D6 LHSA
BF9.9D6 SHA
BF9.9D6 SHSA
BF9.9DK0 LHA
BF9.9DK0 LHSA
BF9.9DK0 SHA
BF9.9DK0 SHSA
BF9.9DK2 LHA
BF9.9DK2 LHSA
BF9.9DK2 SHA
BF9.9DK2 SHSA
BFP8D3 LHA
BFP8D3 LHSA
BFP8D3 XHA
BFP8D3 XHSA
BFP8D4 LHA
BFP8D4 LHTA
BFP8D4 XHA
BFP8D4 XHSA
BFP8D5 LHA
BFP8D5 LHTA
BFP8D5 XHA
BFP8D5 XHSA
BFP8D6 LHA
BFP8D6 LHTA
BFP8D6 XHA
BFP8D6 XHSA
BFP8DK0 LHA
BFP8DK0 LHTA
BFP8DK0 XHSA
BFP8DK2 LHTA
BFP8DK2 XHSA
BFP9.9D3 LHA
BFP9.9D3 LHSA
BFP9.9D3 XHA
BFP9.9D3 XHSA
BFP9.9D4 LHA
BFP9.9D4 LHTA
BFP9.9D4 XHA
BFP9.9D4 XHSA
BFP9.9D4 XHTA
BFP9.9D5 LHA
BFP9.9D5 LHTA
BFP9.9D5 XHA
BFP9.9D5 XHSA
BFP9.9D5 XHTA
BFP9.9D6 LHA
BFP9.9D6 LHTA
BFP9.9D6 XHA
BFP9.9D6 XHSA
BFP9.9D6 XHTA
BFP9.9DK0 LHA
BFP9.9DK0 LHTA
BFP9.9DK0 XHA
BFP9.9DK0 XHSA
BFP9.9DK0 XHTA
BFP9.9DK2 XHA
BFP9.9DK2 XHSA
BFP9.9DK2 XHTA
Honda
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Information:
Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been instances of the following event codes becoming active leading to an engine derate:
Table 1
J1939 Code and Description CDL Code and Description Customer Action Clearing Conditions
102–16
Engine Intake Manifold #1 Pressure : High - moderate severity (2) E1044 (2)
High Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM
102-18
Engine Intake Manifold #1 Pressure : Low - moderate severity (2) E1045 (2)
Low Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM When the operator cycles the keyswitch and meets the clearing conditions for the active event code, the active event is reset.This issue has been observed on engines with more than 1500 service hours.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Caterpillar is investigating the root cause of the issue. To support the investigation, Caterpillar is requesting that the following procedure is completed, documented, and recorded in "CPI Feedback" within the Service Information Management System (SIMSi).
Use the electronic service tool to download a Product Status Report (PSR) before performing any troubleshooting.
Photograph the turbocharger actuator and actuator rod. Confirm that there is no impact damage to either component.
Review the PSR. If the logged event code is E1044 (102-16), proceed to Test Step 4. If the logged event code is E1045 (102-18), proceed to Test Step 5.
Refer to Troubleshooting, Intake Manifold Air Pressure Is High, starting at Test Step 2.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
Proceed to Step 7 in this procedure.
Refer to Troubleshooting, Intake Manifold Air Pressure Is Low, Test Step 1 to Test Step 3.
Photograph the condition of the air filter elements during inspection.
Proceed to Step 6 in this procedure.
If no issues are found during Step 5, troubleshoot the turbocharger wastegate. Refer to Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 2 and Test Step 3.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
If the high-pressure turbocharger is replaced as a result of an E1045 (102-18), also replace the wastegate solenoid. Refer to Disassembly and Assembly, Wastegate Solenoid - Remove and Install for the correct procedure.
Proceed to Step 7 in this procedure.
Photograph all removed parts. Sometimes, returned parts have shown signs of transit damage. Ensure that all parts are packaged to prevent transit damage. Ensure that the part numbers, Works Order number or Service Claim number, and Machine Serial number are recorded in "CPI Feedback" within SIMSi.
In every instance, submit a SIMSi report, complete with TIB media number M0106628 and CPI number 439729. Submit the following information through "CPI Feedback" within SIMSi:
PSR from before and after troubleshooting. Ensure that the PDF and XML versions of the PSR are downloaded, with the Histogram option selected in the download list
Photographs from Step 2 and Step 5a. Correctly name the files for easy identification.
Electronic service tool snapshot (XML)
Recorded pressure to move the wastegate actuator rod
Works Order Number or Service Claim Number and Machine Serial Number for generation of Parts Return Request
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been instances of the following event codes becoming active leading to an engine derate:
Table 1
J1939 Code and Description CDL Code and Description Customer Action Clearing Conditions
102–16
Engine Intake Manifold #1 Pressure : High - moderate severity (2) E1044 (2)
High Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM
102-18
Engine Intake Manifold #1 Pressure : Low - moderate severity (2) E1045 (2)
Low Intake Manifold Pressure Cycle key OFF for 2 minutes and then run engine to meet Clearing Conditions Engine Speed >1400/1500 RPM When the operator cycles the keyswitch and meets the clearing conditions for the active event code, the active event is reset.This issue has been observed on engines with more than 1500 service hours.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Caterpillar is investigating the root cause of the issue. To support the investigation, Caterpillar is requesting that the following procedure is completed, documented, and recorded in "CPI Feedback" within the Service Information Management System (SIMSi).
Use the electronic service tool to download a Product Status Report (PSR) before performing any troubleshooting.
Photograph the turbocharger actuator and actuator rod. Confirm that there is no impact damage to either component.
Review the PSR. If the logged event code is E1044 (102-16), proceed to Test Step 4. If the logged event code is E1045 (102-18), proceed to Test Step 5.
Refer to Troubleshooting, Intake Manifold Air Pressure Is High, starting at Test Step 2.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
Proceed to Step 7 in this procedure.
Refer to Troubleshooting, Intake Manifold Air Pressure Is Low, Test Step 1 to Test Step 3.
Photograph the condition of the air filter elements during inspection.
Proceed to Step 6 in this procedure.
If no issues are found during Step 5, troubleshoot the turbocharger wastegate. Refer to Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 2 and Test Step 3.
Record the electronic service tool Snapshot.
From Troubleshooting, Intake Manifold Air Pressure Is High, Test Step 3c, record the air pressure required to move the actuator rod 1 mm (0.039 inch). If the pressure is outside of the specification of 60 5 kPa (8.7 0.7 psi), replace the high-pressure turbocharger. Refer to Disassembly and Assembly, Turbocharger - Remove (Second Stage Turbocharger) and Disassembly and Assembly, Turbocharger - Install (Second Stage Turbocharger) for the correct procedure.
If the high-pressure turbocharger is replaced as a result of an E1045 (102-18), also replace the wastegate solenoid. Refer to Disassembly and Assembly, Wastegate Solenoid - Remove and Install for the correct procedure.
Proceed to Step 7 in this procedure.
Photograph all removed parts. Sometimes, returned parts have shown signs of transit damage. Ensure that all parts are packaged to prevent transit damage. Ensure that the part numbers, Works Order number or Service Claim number, and Machine Serial number are recorded in "CPI Feedback" within SIMSi.
In every instance, submit a SIMSi report, complete with TIB media number M0106628 and CPI number 439729. Submit the following information through "CPI Feedback" within SIMSi:
PSR from before and after troubleshooting. Ensure that the PDF and XML versions of the PSR are downloaded, with the Histogram option selected in the download list
Photographs from Step 2 and Step 5a. Correctly name the files for easy identification.
Electronic service tool snapshot (XML)
Recorded pressure to move the wastegate actuator rod
Works Order Number or Service Claim Number and Machine Serial Number for generation of Parts Return Request
Parts see Honda:
36182-ZV4-650
36182-ZV4-650 SEE PART DETAILS - SUP; WIRE, EMERGENCY (Honda Code 3704129).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
36187-ZV4-651
36187-ZV4-651 SEE PART DETAILS - SUP; CLIP, EMERGENCY LOCK (Honda Code 3749231).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
50340-ZV7-010
50340-ZV7-010 SEE PART DETAILS - PRI; ROD, ADJUSTING (Honda Code 7392939).
BF15D3 LHA, BF15D3 LHSA, BF15D3 LRA, BF15D3 XHA, BF15D4 LHA, BF15D4 LHSA, BF15D4 LRA, BF15D4 XHA, BF15D5 LHA, BF15D5 LHSA, BF15D5 LRA, BF15D5 SHA, BF15D5 SHSA, BF15D5 XHA, BF15D6 LHA, BF15D6 LHSA, BF15D6 LRA, BF15D6 SHA, BF15D6 SHSA, BF15D6 XHA, BF15
04304-ZW9-000
04304-ZW9-000 SEE PART DETAILS - SUP; SWITCH SET, NEUTRAL
BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40A3 LHA, BF40A3 LHTA, BF40A3 LRA, BF40A3 LRTA, BF40A3 XRTA, BF40AY LHA, BF40AY LHTA, BF40AY LRA, BF40AY LRTA, BF40AY XRTA
17650-ZW9-013
17650-ZW9-013 SEE PART DETAILS - SUP; CONNECTOR ASSY., FUEL (A) (Honda Code 6816110).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
17700-ZW9-020
17700-ZW9-020 SEE PART DETAILS - SUP; TUBE ASSY., FUEL (Honda Code 7459308).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
32100-ZW9-900
32100-ZW9-900 SEE PART DETAILS - PRI; WIRE HARNESS ASSY. (Honda Code 6640833).
BF8D1 LRA, BF8D1 SRA, BF8D2 LRA, BF8D2 SRA, BF8D3 LRA, BF8D3 SRA, BF8D4 LRA, BF8D5 LRA, BF8D6 LRA, BF8DK0 LHA, BF8DK0 SHA, BF8DK2 LHA, BF8DK2 SHA, BF9.9D1 LRA, BF9.9D1 SRA, BF9.9D2 LRA, BF9.9D2 SRA, BF9.9D3 LRA, BF9.9D3 SRA, BF9.9D4 LRA, BF9.9D5 LRA,
06193-ZW9-A30
06193-ZW9-A30 SEE PART DETAILS - SUP; PUMP KIT, IMPELLER (Honda Code 7452170).
BFP8D2 XHA, BFP8D2 XHSA, BFP8D2 XRA, BFP8D3 XHA, BFP8D3 XHSA, BFP8D3 XRA, BFP9.9D2 XHA, BFP9.9D2 XHSA, BFP9.9D2 XRA, BFP9.9D3 XHA, BFP9.9D3 XHSA, BFP9.9D3 XRA, BFP9.9D4 XRTA