36180-ZV3-505 SEE PART DETAILS - SUP; SWITCH ASSY., EMERGENCY STOP Honda
BF40A1 LHA, BF40A1 LHTA, BF40A2 LHA, BF40A2 LHTA, BF40A3 LHA, BF40A3 LHTA, BF40AY LHA, BF40AY LHTA
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Compatible models:
Honda entire parts catalog list:
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
- HANDLEBAR » 36180-ZV3-505
Information:
Table 1
J1939 Code and Description CDL Code and Description Comments
2813-5
Engine Air Shutoff Command Status : Current Below Normal 3239-5
Air Shutoff Relay : Current Below Normal The code is logged.
2813-6
Engine Air Shutoff Command Status : Current Above Normal 3239-6
Air Shutoff Relay : Current Above Normal The code is logged.
3667-2
Engine Air Shutoff Status : Erratic, Intermittent, or Incorrect E2088 (1)
Air Intake Shutoff Detection Circuit Detected but Not Installed The inlet air shutoff valve switch has been used, but the inlet air shutoff valve feature is set as "Disabled" in the configuration parameters.
3667-31
Engine Air Shutoff Status E2087 (3)
Air Intake Shutoff Closed The engine air shutoff valve has been activated. The engine was shut down and injection is disabled. Perform a key cycle and reset the air inlet shutoff system. Note: The "Air Shutoff" parameter must be set to "Enabled" in order for the ECM to energize the air shutoff solenoid.
Illustration 1 g03866238
Table 2
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Determine if a code is active or logged.
Code
Result: A 3667-2 or E2088 (1) code is active or logged.
Proceed to Test Step 13.
Result: A 3239-6 or 2813-6 code is active or logged.
Proceed to Test Step 12.
Result: A 3239-5 or 2813-5 code is active or logged.
Proceed to Test Step 11.
Result: A 3667-31 or E2087 (3) code is active or logged, or the air inlet shutoff valve is not working properly.
Proceed to Test Step 2.
2. Perform the "Air Inlet Shutoff Override"
A. Connect Cat ET.
B. Place the transmission in neutral.
If the engine will not start, check the air inlet valve to ensure that the valve is not stuck closed.
C. Start the engine. Increase the engine speed to 1500 rpm 100 rpm.
D. Use Cat ET to perform the following test:
- "Air Inlet Shutoff Override"
E. Start the test.
F. Wait for the engine to stop.
G. Stop the test.
Air Shutoff
Result: The engine did not shut down.
Proceed to Test Step 5.
Result: The engine is shut down when the "Air Inlet Shutoff Override" is activated. The air inlet shutoff is working correctly.
Repair: Reset the air inlet shutoff system.
If the problem is not resolved, proceed to Test Step 3.
3. Check the Air Inlet Shutoff Switch
A. Connect Cat ET.
B. Use Cat ET to monitor the status for the air inlet shutoff switch while the switch is depressed.
Switch
Result: The status of the switch changed in Cat ET.
The inlet air shutoff switch is operating properly. Return to service.
Result: The status of the switch did not change in Cat ET.
Proceed to Test Step 4.
4. Check the Circuit to the Air Inlet Shutoff Switch
A. Turn the main disconnect to the OFF position.
B. Remove the air inlet shutoff switch.
C. Connect Cat ET.
D. Short the terminals of the air inlet shutoff switch together. This will simulate the switch being closed.
E. Use Cat ET to monitor the status for the air inlet shutoff switch while the short is in place.
Circuit
Result: The status changed in Cat ET.
The wiring is OK. The air inlet shutoff switch is not working properly.
Repair: Replace the air inlet shutoff switch.
If the problem is not resolved, proceed to Test Step 5.
Result: The status did not change in Cat ET.
Repair: There is a problem with the connectors and/or wiring.
Inspect the wiring between the ECM and the air inlet shutoff switch. Repair or replace the connectors or wiring.
If the problem is not resolved, proceed to Test Step 5.
5. Inspect Electrical Connectors and Wiring
A. Turn the main disconnect switch to the OFF position.
B. Thoroughly inspect the connectors. Refer to Troubleshooting, "Electrical Connectors-Inspect" for additional information.
C. Perform a 45 N (10 lb) pull test on the connector wires.
D. Check the harness for abrasions and pinch points.
Connectors and Wiring
Result: The connectors and wiring appear to be OK
Proceed to Test Step 6.
Result: There is a problem with the connectors and/or wiring.
Repair: Repair or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.
If the problem is not resolved, proceed to Test Step 6.
Table 3
Troubleshooting Test Steps Values Results
6. Check the Supply Voltage to the Air Inlet Shutoff Solenoid
A. Connect Cat ET.
B. Use Cat ET to perform the following test:
- "Air Inlet Shutoff Override"
C. Measure the voltage across the two terminals of the air inlet shutoff solenoid.
5 VDC of Battery Voltage
Result: The voltage is not within 5 VDC of battery voltage when the test is active. The air inlet shutoff solenoid is not receiving the correct signal.
Proceed to Test Step 7.
Result: The voltage is within 5 VDC of battery voltage when the test is active. The ECM is properly controlling the relay for the air inlet shutoff solenoid, but the air inlet shutoff solenoid is not working.
Repair: Replace the air inlet shutoff solenoid.
If the problem is not resolved, proceed to Test Step 7.
7. Check the Signal Voltage to the Relay
A. Connect Cat ET.
B. Use Cat ET to perform the following test:
- "Air Inlet Shutoff Override"
C. Measure the voltage across the relay coil.
5 VDC of Battery Voltage
Result: The voltage is within 5 VDC of battery voltage when the test is active.
Repair: The relay is receiving the signal from the ECM.
Proceed to Test Step 8.
Result: The voltage is not within 5 VDC of battery voltage when the test is active.
Repair: The relay is not receiving the signal from the ECM.
If the problem is not resolved, proceed to Test Step 10.
8. Check the Power Supply to the Relay
A. Measure the voltage
Parts see Honda:
94301-08140
94301-08140 SEE PART DETAILS - PRI; PIN A, DOWEL (8X14) (Honda Code 0069310).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
17661-921-000
17661-921-000 SEE PART DETAILS - SUP; PRIMER BULB (Honda Code 0444083).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA,
92101-06020-4J
92101-06020-4J SEE PART DETAILS - PRI; BOLT, HEX. (6X20) (Honda Code 2801207).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
24221-ZV4-010
24221-ZV4-010 SEE PART DETAILS - PRI; SPRING, CLICK ASSIST (Honda Code 7489727).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
31630-ZV5-912
31630-ZV5-912 SEE PART DETAILS - PRI; COIL ASSY., CHARGE (12V/10A) (Honda Code 6957054).
BF35AM LHA, BF35AM LRA, BF35AM LRTA, BF35AM SHA, BF35AM XRTA, BF40A1 LHA, BF40A1 LHTA, BF40A1 LRA, BF40A1 LRTA, BF40A1 XRTA, BF40A2 LHA, BF40A2 LHTA, BF40A2 LRA, BF40A2 LRTA, BF40A2 XRTA, BF40A3 LHA, BF40A3 LHTA, BF40A3 LRA, BF40A3 LRTA, BF40A3 XRTA,
17929-ZV3-010
17929-ZV3-010 SEE PART DETAILS - PRI; BRACKET, THROTTLE CABLE (Honda Code 7855299).
BF35AM LHA, BF35AM SHA, BF40A1 LHA, BF40A1 LHTA, BF40A2 LHA, BF40A2 LHTA, BF40A3 LHA, BF40A3 LHTA, BF40AW LHA, BF40AW LHTA, BF40AX LHA, BF40AX LHTA, BF40AY LHA, BF40AY LHTA, BF45AM LHA, BF50A1 LHTA, BF50A2 LHTA, BF50A3 LHTA, BF50AW LHTA, BF50AX LHTA,
90120-ZV4-010
90120-ZV4-010 SEE PART DETAILS - PRI; BOLT, HEX. (6X40)
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
40114-ZV5-821
40114-ZV5-821 SEE PART DETAILS - PRI; GROMMET, CASE (LOWER)
BF25D4 LHTA, BF25D4 LRTA, BF25D4 SRTA, BF25D5 LHTA, BF25D5 LRTA, BF25D5 SRTA, BF25D6 LHTA, BF25D6 LRTA, BF25D6 SRTA, BF25DK0 LRTA, BF25DK0 SHGA, BF25DK2 LRTA, BF25DK3 LRTA, BF30D4 LHTA, BF30D4 LRTA, BF30D4 SRTA, BF30D5 LHTA, BF30D5 LRTA, BF30D5 SRTA,