40159-ZY3-000 SEE PART DETAILS - PRI; BRACKET B, RR. COVER (Honda Code 8599805). Honda
BF175AK1 LA, BF175AK1 XA, BF175AK1 XCA, BF175AK2 LA, BF175AK2 XA, BF175AK2 XCA, BF200A2 LA, BF200A2 XA, BF200A2 XCA, BF200A2 XXA, BF200A2 XXCA, BF200A3 LA, BF200A3 XA, BF200A3 XCA, BF200A3 XXA, BF200A3 XXCA, BF200A4 LA, BF200A4 XA, BF200A4 XCA, BF200
SEE
Price: query
Rating:
Compatible models:
BF175AK1 LA
BF175AK1 XA
BF175AK1 XCA
BF175AK2 LA
BF175AK2 XA
BF175AK2 XCA
BF200A2 LA
BF200A2 XA
BF200A2 XCA
BF200A2 XXA
BF200A2 XXCA
BF200A3 LA
BF200A3 XA
BF200A3 XCA
BF200A3 XXA
BF200A3 XXCA
BF200A4 LA
BF200A4 XA
BF200A4 XCA
BF200A4 XXA
BF200A4 XXCA
BF200A5 LA
BF200A5 XA
BF200A5 XCA
BF200A5 XXA
BF200A5 XXCA
BF200A6 LA
BF200A6 XA
BF200A6 XCA
BF200A6 XXA
BF200A6 XXCA
BF200AK0 LA
BF200AK0 XA
BF200AK0 XCA
BF200AK1 LA
BF200AK1 XA
BF200AK1 XCA
BF200AK2 LA
BF200AK2 XA
BF200AK2 XCA
BF225A2 LA
BF225A2 XA
BF225A2 XCA
BF225A2 XXA
BF225A2 XXCA
BF225A3 LA
BF225A3 XA
BF225A3 XCA
BF225A3 XXA
BF225A3 XXCA
BF225A4 LA
BF225A4 XA
BF225A4 XCA
BF225A4 XXA
BF225A4 XXCA
BF225A5 LA
BF225A5 XA
BF225A5 XCA
BF225A5 XXA
BF225A5 XXCA
BF225A6 LA
BF225A6 XA
BF225A6 XCA
BF225A6 XXA
BF225A6 XXCA
BF225AK0 LA
BF225AK0 XA
BF225AK0 XCA
BF225AK0 XXA
BF225AK0 XXCA
BF225AK1 LA
BF225AK1 XA
BF225AK1 XCA
BF225AK1 XXA
BF225AK1 XXCA
BF225AK2 LA
BF225AK2 XA
BF225AK2 XCA
BF225AK2 XXA
BF225AK2 XXCA
BF250A LA
BF250A XA
BF250A XCA
BF250A XXA
BF250A XXCA
Honda
Honda entire parts catalog list:
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
- FRONT COVER BRACKET FRONT LOCK SHAFT » 40159-ZY3-000
Information:
Introduction
Table 1
Revision History
Revision Summary of Changes
09 "Caterpillar Channel 1 Videos" Section has been added.
08 Step 4d has been rephrased with suitable verbiage. The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Caterpillar Channel 1 Videos
Illustration 1 g06471531Reference: For more information, refer to supplemental video "3500 & C175 High Pressure Fuel Line Leaks on Engines Using the CR-C Fuel System" on Caterpillar Channel1.Note: Click or copy the following link into a web browser (a CWS login is required to access Caterpillar Channel1), or scan the following QR code using a QR enabled device.https://channel1.mediaspace.kaltura.com/media/1_nnrmcene
Illustration 2 g06482399Problem
The fuel system leaks through the outer wall due to incorrect tolerance within the accumulator.Solution
Caterpillar is aware of this problem, but a permanent repair has not been identified. As an interim solution follow the rework procedure given below.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Note: Removal of the accumulator plugs when system leak is present, will allow for external leaking from the plug hole. Take precaution to collect the leaking fuel and not allow fuel to come in contact with hot surfaces or personnel.
Illustration 3 g06465783
(1) Accumulator plug
Remove all the accumulator leak detection port plugs (1).
The leakage from a fuel system overpressure can be severe and cause engine damage if the accumulator plugs are not removed prior to performing the Fuel System Functional Test.
Remove the accumulator leak plugs before running a "Fuel System Functional Test" to prevent overpressure of the double wall lines and potential contingent damage.
Run a "Fuel System Functional Test".
If the test passes proceed to Step 3.
If the test fails, proceed to Step 4.Note: Do not over torque or loosen joints for the high-pressure lines.
Verify the torque on all high-pressure line fittings and end plugs using the specifications below.
Line fittings - 105 5 N m (77 4 lb ft)
End plugs - 60 3 N m (44 2 lb ft)
Set the torque wrench to approximate value that is listed above for the component. Check the torque of each fitting or plug.
Check that all the high-pressure line clamps and brackets are installed in all required locations and installed properly.
Reinstall the accumulator leak detection port plugs and torque to 10 2 N m (89 18 lb in).
Return the unit to service.
Troubleshoot the failure using Troubleshooting , M0069788 , C175 Tier 4 Final Engines for Off-Highway Trucks. Use the procedure for a leak at an accumulator line joint.
Loosen the fittings on both ends of the two accumulator lines with 1 full turn.
Loosen the two accumulator clamp nuts one half turn.
Loosen both accumulator line clamps and brackets, keep the hardware properly aligned and finger-tightened.Note: Paint may need to be removed to allow the accumulator nuts to be loosened.
Ensure that the accumulator stud does not turn or loosen.
Lightly snug the fittings on both ends of the two accumulator lines until the fittings are fully seated in the accumulator.
Evenly tighten both accumulator clamp nuts to 35 4 N m (26 3 lb ft).
Torque the fittings on both ends of the two accumulator lines to 38 N m (28 lb ft).
Torque the fittings on both ends of the two accumulator lines to 105 5 N m (77 4 lb ft).
Tighten the accumulator line clamps and brackets to standard torque.Note: Ensure that the clamps and brackets are not binding on the lines.
If the leak remains unresolved, replace the impacted hardware using Disassembly and Assembly , M0067480.
Proceed to Step 5.
After a leak is resolved, rerun the "Fuel System Functional Test" with the accumulator leak detection port plugs removed to verify that there are not any other leaks in the system.
Reinstall all the accumulator leak detection port plugs to 10 2 N m (89 18 lb in). Tighten the end plugs to 60 3 N m (44 2 lb ft). Return the unit to service.
Table 1
Revision History
Revision Summary of Changes
09 "Caterpillar Channel 1 Videos" Section has been added.
08 Step 4d has been rephrased with suitable verbiage. The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Caterpillar Channel 1 Videos
Illustration 1 g06471531Reference: For more information, refer to supplemental video "3500 & C175 High Pressure Fuel Line Leaks on Engines Using the CR-C Fuel System" on Caterpillar Channel1.Note: Click or copy the following link into a web browser (a CWS login is required to access Caterpillar Channel1), or scan the following QR code using a QR enabled device.https://channel1.mediaspace.kaltura.com/media/1_nnrmcene
Illustration 2 g06482399Problem
The fuel system leaks through the outer wall due to incorrect tolerance within the accumulator.Solution
Caterpillar is aware of this problem, but a permanent repair has not been identified. As an interim solution follow the rework procedure given below.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Note: Removal of the accumulator plugs when system leak is present, will allow for external leaking from the plug hole. Take precaution to collect the leaking fuel and not allow fuel to come in contact with hot surfaces or personnel.
Illustration 3 g06465783
(1) Accumulator plug
Remove all the accumulator leak detection port plugs (1).
The leakage from a fuel system overpressure can be severe and cause engine damage if the accumulator plugs are not removed prior to performing the Fuel System Functional Test.
Remove the accumulator leak plugs before running a "Fuel System Functional Test" to prevent overpressure of the double wall lines and potential contingent damage.
Run a "Fuel System Functional Test".
If the test passes proceed to Step 3.
If the test fails, proceed to Step 4.Note: Do not over torque or loosen joints for the high-pressure lines.
Verify the torque on all high-pressure line fittings and end plugs using the specifications below.
Line fittings - 105 5 N m (77 4 lb ft)
End plugs - 60 3 N m (44 2 lb ft)
Set the torque wrench to approximate value that is listed above for the component. Check the torque of each fitting or plug.
Check that all the high-pressure line clamps and brackets are installed in all required locations and installed properly.
Reinstall the accumulator leak detection port plugs and torque to 10 2 N m (89 18 lb in).
Return the unit to service.
Troubleshoot the failure using Troubleshooting , M0069788 , C175 Tier 4 Final Engines for Off-Highway Trucks. Use the procedure for a leak at an accumulator line joint.
Loosen the fittings on both ends of the two accumulator lines with 1 full turn.
Loosen the two accumulator clamp nuts one half turn.
Loosen both accumulator line clamps and brackets, keep the hardware properly aligned and finger-tightened.Note: Paint may need to be removed to allow the accumulator nuts to be loosened.
Ensure that the accumulator stud does not turn or loosen.
Lightly snug the fittings on both ends of the two accumulator lines until the fittings are fully seated in the accumulator.
Evenly tighten both accumulator clamp nuts to 35 4 N m (26 3 lb ft).
Torque the fittings on both ends of the two accumulator lines to 38 N m (28 lb ft).
Torque the fittings on both ends of the two accumulator lines to 105 5 N m (77 4 lb ft).
Tighten the accumulator line clamps and brackets to standard torque.Note: Ensure that the clamps and brackets are not binding on the lines.
If the leak remains unresolved, replace the impacted hardware using Disassembly and Assembly , M0067480.
Proceed to Step 5.
After a leak is resolved, rerun the "Fuel System Functional Test" with the accumulator leak detection port plugs removed to verify that there are not any other leaks in the system.
Reinstall all the accumulator leak detection port plugs to 10 2 N m (89 18 lb in). Tighten the end plugs to 60 3 N m (44 2 lb ft). Return the unit to service.
Parts see Honda:
17661-921-000
17661-921-000 SEE PART DETAILS - SUP; PRIMER BULB (Honda Code 0444083).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA,
04101-ZW9-000
04101-ZW9-000 SEE PART DETAILS - SUP; TUBE ASSY., FUEL (Honda Code 6795595).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA, BF130AX LA, BF130AX LCA, BF130AX XA, BF130AX XCA,
04104-ZW9-000
04104-ZW9-000 SEE PART DETAILS - SUP; CONNECTOR SET, FUEL (Honda Code 6780472).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA, BF130AX LA, BF130AX LCA, BF130AX XA, BF130AX XCA,
06111-ZW1-000
06111-ZW1-000 SEE PART DETAILS - SUP; GASKET KIT (Honda Code 5181292).
BF75A1 LHTA, BF75A1 LRTA, BF75A1 XRTA, BF75AT LHTA, BF75AT LRTA, BF75AT XRTA, BF75AW LHTA, BF75AW LRTA, BF75AW XRTA, BF75AX LHTA, BF75AX LRTA, BF75AX XRTA, BF75AY LHTA, BF75AY LRTA, BF75AY XRTA, BF90A1 JHTA, BF90A1 JRTA, BF90A1 LHTA, BF90A1 LRTA, BF9
90010-ZW1-010
90010-ZW1-010 SEE PART DETAILS - PRI; BOLT, HEX. (10X47) (Honda Code 5171863).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
24912-ZW1-004XT
24912-ZW1-004XT SEE PART DETAILS - PRI; CABLE, REMOTE CONTROL (12') (Honda Code 6421101). (TELEFLEX)
BF60AK1 LRTA, BF60AK1 XRTA, BF75A1 LRTA, BF75A1 XRTA, BF75A2 LRTA, BF75A2 XRTA, BF75A3 LRTA, BF75A3 XRTA, BF75A4 LRTA, BF75A4 XRTA, BF75A5 LRTA, BF75A5 XRTA, BF75A6 LRTA, BF75A6 XRTA, BF75AT LRTA, BF75AT XRTA, BF75AW LRTA, BF75AW XRTA, BF75AX LRTA, B
40212-ZW1-010ZA
40212-ZW1-010ZA SEE PART DETAILS - PRI; COVER, DRAIN PLUG *NH282MU* (OYSTER SILVER METALLIC-U)
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
56120-ZY9-003
56120-ZY9-003 SEE PART DETAILS - PRI; ROD, PISTON
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,