41005-ZW9-A32ZA SEE PART DETAILS - PRI; CASE ASSY., GEAR *NH282MU* (UL) (OYSTER SILVER METALLIC-U) Honda
BF9.9DK0 LHA, BF9.9DK0 LHSA, BF9.9DK0 LRA, BFP8DK0 LHA, BFP8DK0 LHTA, BFP8DK0 LRTA, BFP8DK0 XHSA, BFP9.9DK0 LHA, BFP9.9DK0 LHTA, BFP9.9DK0 LRA, BFP9.9DK0 LRTA, BFP9.9DK0 XHA, BFP9.9DK0 XHSA, BFP9.9DK0 XHTA, BFP9.9DK0 XRTA
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Honda entire parts catalog list:
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY. » 41005-ZW9-A32ZA
- GEAR CASE ASSY » 41005-ZW9-A32ZA
- GEAR CASE ASSY » 41005-ZW9-A32ZA
- GEAR CASE ASSY » 41005-ZW9-A32ZA
- GEAR CASE ASSY » 41005-ZW9-A32ZA
Information:
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS8762" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
1996 COSA mail code O-212 is not in order since it was added at Revision SEBE5839-01 in May 1997.
This Revised Service Letter replaces the September 8, 1996 (Revised May 1997) Service Letter. Changes have been made to the Termination Date, Parts Needed, Service Claim Allowances and Rework Procedure.
Termination Date
September 30, 1998Problem
The camshaft, roller followers, and/or front gear train components may fail in certain 3208 Industrial Engines.
Affected Product
Model & Identification Number
This Program applies only to specific 3208 Engine Serial Numbers within Engine Arrangement 1067127 (330 HP Tyler/MTC Machines).
3208 (03Z12555, 03Z12620, 03Z12733, 03Z12734, 03Z12741, 03Z12760, )
Group 2
3208 (03Z12749, 03Z12816, 03Z12820, 03Z12823, 03Z12828, 03Z12833,03Z13092, 03Z13106-13108, 03Z13110-13112, 03Z13115-13117,03Z13121-13123, 03Z13652, 03Z13666, 03Z13667)
Group 3
3208 (03Z13715, 03Z13718, 03Z13727, 03Z13740, 03Z13822, 03Z13824, 03Z13825)
Parts Needed
Group 1
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 9Y5175 Rotor Assembly 1 - 9Y5215 Gear 1 - 1186671 Pointer 1 - 1213115 Damper Assembly 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly 1 - 1264343 Pulley16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupParts Needed Cont.
Group 2
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 1186671 Pointer 1 - 1213115 Damper Assembly 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly 1 - 1264343 Pulley16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupGroup 3
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupAction Required
See attached rework procedure.
Service Claim Allowances
Group 1
Groups 2 and 3
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
Remove the existing components and install the indicated new parts following the standard procedures and specifications in the 3208 Industrial Engine Service Manual except for the additional details and specific procedures shown below:
Cylinder Head Inspection: Measure the exhaust valve guide wear on all cylinders. The wear must be within Reuse Specifications published in the 3200 Engine Reuse and Salvage Guide. If the wear exceeds reuse limits, replace the heads with 0R1101 Cylinder Head Groups.
Coolant Sleeves and O-Rings: Be sure to use the new 1097279 Coolant Sleeves and 1188586 O-Rings provided in the 6V3785 Head Gasket Kit.
Installation of Timing Advance: Use a new 3J4538 Screw and 1227367 Washer when replacing the Gear & Weight Assembly. Apply liquid 1E2200B Sealant (Blue Loctite #242) to the screw threads. Tighten the 3J4538 Screw to a torque of 7.9 0.6 N m (70 5 lb in), and "stake" to washer at two places.
Fan Drive Mounting Bracket: Remove the fan drive pulley group from the 6N6882 Bracket attached to the top of the front housing. Remove the four 0S1585, inch Bolts, from the bracket and apply liquid 1E2200B Sealant (Blue Loctite #242) to the threads. Assemble the bracket to the front housing and tighten to a torque of 120 20 N m (89 15 lb ft). Attach the fan drive pulley group to the bracket.
Flywheel Housing: This procedure is to be completed ONLY if the engine is not installed in the chassis, or has been removed from the machine for other reasons. If the engine is out-of-chassis, complete the following steps:
1. Remove Flywheel, Flywheel Housing, and Crankshaft Seal (standard D&A).2. Clean the flywheel housing to cylinder block contact surfaces. Both surfaces must be free of oil, fuel, water, and any other contaminants.3. Apply 8 mL of 8C8422 Liquid Gasket continuously to the flywheel housing mounting surface.4. Install the flywheel housing using liquid 1E2200B Sealant (Blue Loctite #242) on all mounting bolts, and tighten to a torque of 50 10 N m (37 7 lb ft) for all inch bolts and 120 20 N m (89 15 lb ft) for all inch bolts.5. Install a new crankshaft seal and install the flywheel (standard D&A).
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS8762" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
1996 COSA mail code O-212 is not in order since it was added at Revision SEBE5839-01 in May 1997.
This Revised Service Letter replaces the September 8, 1996 (Revised May 1997) Service Letter. Changes have been made to the Termination Date, Parts Needed, Service Claim Allowances and Rework Procedure.
Termination Date
September 30, 1998Problem
The camshaft, roller followers, and/or front gear train components may fail in certain 3208 Industrial Engines.
Affected Product
Model & Identification Number
This Program applies only to specific 3208 Engine Serial Numbers within Engine Arrangement 1067127 (330 HP Tyler/MTC Machines).
3208 (03Z12555, 03Z12620, 03Z12733, 03Z12734, 03Z12741, 03Z12760, )
Group 2
3208 (03Z12749, 03Z12816, 03Z12820, 03Z12823, 03Z12828, 03Z12833,03Z13092, 03Z13106-13108, 03Z13110-13112, 03Z13115-13117,03Z13121-13123, 03Z13652, 03Z13666, 03Z13667)
Group 3
3208 (03Z13715, 03Z13718, 03Z13727, 03Z13740, 03Z13822, 03Z13824, 03Z13825)
Parts Needed
Group 1
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 9Y5175 Rotor Assembly 1 - 9Y5215 Gear 1 - 1186671 Pointer 1 - 1213115 Damper Assembly 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly 1 - 1264343 Pulley16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupParts Needed Cont.
Group 2
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 1186671 Pointer 1 - 1213115 Damper Assembly 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly 1 - 1264343 Pulley16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupGroup 3
1 - 7C6660 Seal Group 1 - 7E2888 Gear 1 - 3J4538 Screw16 - 9N0141 Spring 1 - 6V3785 Gasket Kit 1 - 6V3789 Gasket Kit 1 - 6V6401 Gasket Kit 1 - 1227367 Washer 1 - 1258484 Camshaft Assembly16 - 1329793 Lifter Assembly 1 - 1456103 Gear and Weight AssemblyThe following parts are required only if excessive valve guide wear has been identified (see rework procedure).
2 - 0R1101 Cylinder Head GroupAction Required
See attached rework procedure.
Service Claim Allowances
Group 1
Groups 2 and 3
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
Remove the existing components and install the indicated new parts following the standard procedures and specifications in the 3208 Industrial Engine Service Manual except for the additional details and specific procedures shown below:
Cylinder Head Inspection: Measure the exhaust valve guide wear on all cylinders. The wear must be within Reuse Specifications published in the 3200 Engine Reuse and Salvage Guide. If the wear exceeds reuse limits, replace the heads with 0R1101 Cylinder Head Groups.
Coolant Sleeves and O-Rings: Be sure to use the new 1097279 Coolant Sleeves and 1188586 O-Rings provided in the 6V3785 Head Gasket Kit.
Installation of Timing Advance: Use a new 3J4538 Screw and 1227367 Washer when replacing the Gear & Weight Assembly. Apply liquid 1E2200B Sealant (Blue Loctite #242) to the screw threads. Tighten the 3J4538 Screw to a torque of 7.9 0.6 N m (70 5 lb in), and "stake" to washer at two places.
Fan Drive Mounting Bracket: Remove the fan drive pulley group from the 6N6882 Bracket attached to the top of the front housing. Remove the four 0S1585, inch Bolts, from the bracket and apply liquid 1E2200B Sealant (Blue Loctite #242) to the threads. Assemble the bracket to the front housing and tighten to a torque of 120 20 N m (89 15 lb ft). Attach the fan drive pulley group to the bracket.
Flywheel Housing: This procedure is to be completed ONLY if the engine is not installed in the chassis, or has been removed from the machine for other reasons. If the engine is out-of-chassis, complete the following steps:
1. Remove Flywheel, Flywheel Housing, and Crankshaft Seal (standard D&A).2. Clean the flywheel housing to cylinder block contact surfaces. Both surfaces must be free of oil, fuel, water, and any other contaminants.3. Apply 8 mL of 8C8422 Liquid Gasket continuously to the flywheel housing mounting surface.4. Install the flywheel housing using liquid 1E2200B Sealant (Blue Loctite #242) on all mounting bolts, and tighten to a torque of 50 10 N m (37 7 lb ft) for all inch bolts and 120 20 N m (89 15 lb ft) for all inch bolts.5. Install a new crankshaft seal and install the flywheel (standard D&A).
Parts see Honda:
50340-ZV7-010
50340-ZV7-010 SEE PART DETAILS - PRI; ROD, ADJUSTING (Honda Code 7392939).
BF15D3 LHA, BF15D3 LHSA, BF15D3 LRA, BF15D3 XHA, BF15D4 LHA, BF15D4 LHSA, BF15D4 LRA, BF15D4 XHA, BF15D5 LHA, BF15D5 LHSA, BF15D5 LRA, BF15D5 SHA, BF15D5 SHSA, BF15D5 XHA, BF15D6 LHA, BF15D6 LHSA, BF15D6 LRA, BF15D6 SHA, BF15D6 SHSA, BF15D6 XHA, BF15
16900-ZV4-A22
16900-ZV4-A22 SEE PART DETAILS - PRI; JOINT ASSY., FUEL (Honda Code 7446024).
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AX LA, BF15AX LAS, BF15AX SA, BF15AX SAS, BF15AX XAS, BF15AY LA, BF15AY LAS, BF15AY SA, BF15AY SAS, BF15AY XAS, BF15D3 LGA, BF15D3
24815-ZV5-010
24815-ZV5-010 SEE PART DETAILS - PRI; BLOCK, NEUTRAL LOCK
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
53110-ZW9-010ZA
53110-ZW9-010ZA SEE PART DETAILS - PRI; HANDLEBAR *NH246* (Honda Code 7610173). (LOOSY GRAY)
BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 SHA, BF15D4 SHGA, BF15D4 SHSA, BF15D4 SHTA, BF15D4 XHA, BF15D4 XHGA, BF15D5 LGA, BF15D5 LHA, BF15D5 LHGA, BF15D5 LHSA, BF15D5 LHTA, BF15D5 SHA, BF15D5 SHGA, BF15D5 SHSA, BF15D5 SHT
53134-ZW9-000
53134-ZW9-000 SEE PART DETAILS - SUP; BLOCK, THROTTLE FRICTION (Honda Code 6642094).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 SHA, BF15D4 SHGA, BF15D4 SHSA, BF15D4 SHT
58130-ZW9-V02ZA
58130-ZW9-V02ZA SEE PART DETAILS - PRI; PROPELLER, FOUR BLADES (Honda Code 7768922). (9-1/4X7) *NH283* (STIN G
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
91352-ZW9-003
91352-ZW9-003 SEE PART DETAILS - PRI; O-RING (59.4X3.1) (Honda Code 6671432).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
19240-ZW9-010
19240-ZW9-010 SEE PART DETAILS - PRI; HOUSING, WATER PUMP (S,L) (Honda Code 8951725).
BF8D3 LHA, BF8D3 LHSA, BF8D3 LRA, BF8D3 SA, BF8D3 SHA, BF8D3 SHSA, BF8D3 SRA, BF8D4 LHA, BF8D4 LHSA, BF8D4 LRA, BF8D4 SHA, BF8D4 SHSA, BF8D5 LHA, BF8D5 LHSA, BF8D5 LRA, BF8D5 SHA, BF8D5 SHSA, BF8D6 LHA, BF8D6 LHSA, BF8D6 LRA, BF8D6 SHA, BF8D6 SHSA, B