41005-ZY1-614ZA SEE PART DETAILS - SUP; CASE ASSY., GEAR *NH282MU* (L) (OYSTER SILVER METALLIC-U) Honda
BF15DK0 LHA, BF15DK0 LHSA, BF15DK0 LHTA, BF15DK0 LRTA, BF15DK2 LHA, BF15DK2 LHSA, BF15DK2 LHTA, BF15DK2 LRTA, BF20DK0 LHA, BF20DK0 LHTA, BF20DK0 LRTA, BF20DK0 SHA, BF20DK0 SHTA, BF20DK0 SRTA, BF20DK2 LHA, BF20DK2 LHTA, BF20DK2 LRTA, BFP15DK0 LRTA, BF
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Honda entire parts catalog list:
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY. » 41005-ZY1-614ZA
- GEAR CASE ASSY. » 41005-ZY1-614ZA
- GEAR CASE ASSY. » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
- GEAR CASE ASSY. » 41005-ZY1-614ZA
- GEAR CASE ASSY » 41005-ZY1-614ZA
Information:
Priority THE INJECTOR PUSHROD NEEDSTO BE CHECKED AND POSSIBLY REPLACED IN CERTAIN C-10, C-12, 3176C, AND 3196ENGINES
1208 PI30156
This Program must be administered assoon as possible. When reporting the repair, use "PI30156" as the Partnumber and "7751" as the Group Number, "56" as the Warranty Claim DescriptionCode and "T" as the SIMS Description Code. Exception: If the repair isdone after failure, use "PI30156" as the Part Number, "7751" as the GroupNumber, "96" as the Warranty Claim Description Code, and "Z" as the SIMSDescription Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe March 24, 2001 Service Letter. Changes were made to Parts Needed, ReworkProcedure, Service Claim Allowances, Owner Notification and Parts Disposition. This Service Letter should not be performedon engines with greater than 7500 miles (>12000 KM) or >150 hours.
COMPLETION DATE
TERMINATION DATE
September 30, 2001 March 31, 2002PROBLEM
Due to a manufacturing error, there is a possibilitythat numerous 1043568 Injector Pushrods missed the heat treating operation.Certain C-10, C-12, 3176C, and 3196 engines will need to have the injectorpushrods checked and possibly replaced. This Service letter should onlybe performed on engines with between 0 to 7500 miles (0 to 12000 kM) or0-150 hours.AFFECTED PRODUCT
Model Identification NumberTRUCK/COMMERCIAL ENGINESC-10 3CS18811 ? 193268YS7628 - 7646C-12 2KS61890 ? 632739SM277 - 3363176C IND 2AW1272 ? 13063196 IND 1DW611 ? 6143176C MAR 6BW498 ? 4993196 MAR 2XR3757 ? 38623176C Machine 3PD168 - 2023196 Machine 5ED216 - 2373176C Machine 7ZR5409 - 55163196 Machine 6AR2595 - 2635MACHINES725 AFX130-131, 142-145, 148-150,174, 177-179730 AGF217-218, 225-228345 AGS480, 562, 564, 566, 571,575, 578, 582-584ALB197APB110-112CFM27665E 6GS632, 634, 637, 639?649, 65275E 1HM310-3126HS647, 64985E 1NM230-2316JS668-669, 67295E 1SM282 ? 2896KS985, 987, 993PARTS NEEDED
AS REQUIRED
1043568 Injector Pushrods(depending on the results of the inspection,0?6 pushrods may be needed for the rework? Only individual pushrods foundto be soft need to be replaced)AS REQUIRED
Injector Group(depending on the results of the pushrodinspection , 0-6 injectors may be needed for the rework? An injector shouldbe replaced only if the pushrod for that particular injector isfound to be soft and if the engine has more than 200 MILES (322KM) or 20 HOURS.)ACTION REQUIRED
Remove the valve covers.
Using a medium to coarse flat file against thecup of the pushrod, stroke the file.
If the push rod is soft you will feel a distinctdrag as the file digs into the material.
If the push rod is hard the file will feel likeit is passing over glass as the file slides across the hard surface.
If you are not certain if a pushrod is soft orhard CALL YOUR TC OR THE CAT PRODUCT ANALYST AT:(800)447-4986.
If a pushrod is soft, remove the rocker arm andreplace the pushrod. Tighten the rocker stand bolts according to the torquevalue found in Service Manual.
IF A PUSHROD IS FOUND TO BE SOFT AND THE ENGINEHAS MORE THAN 200 miles (322 KM) OR 20 hours on it replace onlythe injector that is driven by the soft pushrod. Lubricate the two largero-ring seals with engine oil and install the injectors. Tighten the injectorhold down bolt according to the torque value found in Service Manual. Adjustthe valves, injectors, and Jake Brakes, if equipped. Complete the assembly.
Enter the repair into SIMS.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCESTRUCK ENGINE ONLY
LABOR ALLOWANCE FOR ALL APPLICATION EXCEPT TRUCK ENGINES
PARTS DISPOSITION
***** U.S. and Canadian Dealers *****
The 1043568 Injector Pushrod(s) and all replacedinjector(s) MUST BE RETURNED:
Parts see Honda:
36182-ZV4-650
36182-ZV4-650 SEE PART DETAILS - SUP; WIRE, EMERGENCY (Honda Code 3704129).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90759-ZV1-000
90759-ZV1-000 SEE PART DETAILS - PRI; PIN, SPLIT (2.0) (Honda Code 1986389).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
90751-ZV4-C21
90751-ZV4-C21 SEE PART DETAILS - PRI; PIN, SPRING (3.0X22) (Honda Code 7360639).
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AX LA, BF15AX LAS, BF15AX SA, BF15AX SAS, BF15AX XAS, BF15AY LA, BF15AY LAS, BF15AY SA, BF15AY SAS, BF15AY XAS, BF15D3 LHA, BF15D3
16024-ZY3-000
16024-ZY3-000 SEE PART DETAILS - PRI; SCREW SET, DRAIN
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
24800-ZY1-874
24800-ZY1-874 SEE PART DETAILS - PRI; BOX ASSY., REMOTE CONTROL (PT) (Honda Code 8772964).
BF15D3 LRTA, BF15D3 SRTA, BF15D4 LRTA, BF15D4 SRTA, BF15D5 LRTA, BF15D5 SRTA, BF15D6 LRTA, BF15D6 SRTA, BF15DK0 LRTA, BF15DK2 LRTA, BF20D3 LRTA, BF20D3 SRTA, BF20D4 LRTA, BF20D4 SRTA, BF20D5 LRTA, BF20D5 SRTA, BF20D6 LRTA, BF20D6 SRTA, BF20DK0 LRTA,
17700-ZW9-903
17700-ZW9-903 SEE PART DETAILS - SUP; TUBE ASSY., FUEL TANK
BF15DK0 LHA, BF15DK0 LHSA, BF15DK0 LHTA, BF15DK0 LRTA, BF15DK0 SHA, BF15DK0 SHSA, BF15DK0 SHTA, BF15DK2 LHA, BF15DK2 LHSA, BF15DK2 LHTA, BF15DK2 LRTA, BF15DK2 SHA, BF15DK2 SHSA, BF15DK2 SHTA, BF15DK3 LHA, BF15DK3 LHSA, BF15DK3 LHTA, BF15DK3 LRTA, BF1
17700-ZW9-904
17700-ZW9-904 SEE PART DETAILS - PRI; TUBE ASSY., FUEL TANK
BF15DK0 LHA, BF15DK0 LHSA, BF15DK0 LHTA, BF15DK0 LRTA, BF15DK0 SHA, BF15DK0 SHSA, BF15DK0 SHTA, BF15DK2 LHA, BF15DK2 LHSA, BF15DK2 LHTA, BF15DK2 LRTA, BF15DK2 SHA, BF15DK2 SHSA, BF15DK2 SHTA, BF15DK3 LHA, BF15DK3 LHSA, BF15DK3 LHTA, BF15DK3 LRTA, BF1
24341-ZY1-C00
24341-ZY1-C00 SEE PART DETAILS - PRI; ROD, PUSH
BF15DK0 LHA, BF15DK0 LHSA, BF15DK0 LHTA, BF15DK0 LRTA, BF15DK0 SHA, BF15DK0 SHSA, BF15DK0 SHTA, BF15DK2 LHA, BF15DK2 LHSA, BF15DK2 LHTA, BF15DK2 LRTA, BF15DK2 SHA, BF15DK2 SHSA, BF15DK2 SHTA, BF15DK3 LHA, BF15DK3 LHSA, BF15DK3 LHTA, BF15DK3 LRTA, BF1