50340-ZW9-010 SEE PART DETAILS - PRI; ROD, ADJUSTING (Honda Code 7510837). Honda
BF8D1 LHA, BF8D1 LHSA, BF8D1 SA, BF8D1 SHA, BF8D1 SHSA, BF8D2 LHA, BF8D2 LHSA, BF8D2 SA, BF8D2 SHA, BF8D2 SHSA, BF8D3 LHA, BF8D3 LHSA, BF8D3 SA, BF8D3 SHA, BF8D3 SHSA, BF8D4 LHA, BF8D4 LHSA, BF8D4 SHA, BF8D4 SHSA, BF8D5 LHA, BF8D5 LHSA, BF8D5 SHA, BF
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Compatible models:
BF8D1 LHA
BF8D1 LHSA
BF8D1 SA
BF8D1 SHA
BF8D1 SHSA
BF8D2 LHA
BF8D2 LHSA
BF8D2 SA
BF8D2 SHA
BF8D2 SHSA
BF8D3 LHA
BF8D3 LHSA
BF8D3 SA
BF8D3 SHA
BF8D3 SHSA
BF8D4 LHA
BF8D4 LHSA
BF8D4 SHA
BF8D4 SHSA
BF8D5 LHA
BF8D5 LHSA
BF8D5 SHA
BF8D5 SHSA
BF8D6 LHA
BF8D6 LHSA
BF8D6 SHA
BF8D6 SHSA
BF8DK0 LHA
BF8DK0 LHSA
BF8DK0 SHA
BF8DK2 LHA
BF8DK2 LHSA
BF8DK2 SHA
BF8DK3 LHA
BF8DK3 LHSA
BF8DK3 SHA
BF9.9D1 LHA
BF9.9D1 LHSA
BF9.9D1 SA
BF9.9D1 SHA
BF9.9D1 SHSA
BF9.9D2 LHA
BF9.9D2 LHSA
BF9.9D2 SA
BF9.9D2 SHA
BF9.9D2 SHSA
BF9.9D3 LHA
BF9.9D3 LHSA
BF9.9D3 SA
BF9.9D3 SHA
BF9.9D3 SHSA
BF9.9D4 LHA
BF9.9D4 LHSA
BF9.9D4 LRA
BF9.9D4 SHA
BF9.9D4 SHSA
BF9.9D5 LHA
BF9.9D5 LHSA
BF9.9D5 SHA
BF9.9D5 SHSA
BF9.9D6 LHA
BF9.9D6 LHSA
BF9.9D6 SHA
BF9.9D6 SHSA
BF9.9DK0 LHA
BF9.9DK0 LHSA
BF9.9DK0 SHA
BF9.9DK0 SHSA
BF9.9DK2 LHA
BF9.9DK2 LHSA
BF9.9DK2 SHA
BF9.9DK2 SHSA
BF9.9DK3 LHA
BF9.9DK3 LHSA
BF9.9DK3 SHA
BF9.9DK3 SHSA
BFP8D1 LHA
BFP8D1 LHSA
BFP8D2 LHA
BFP8D2 LHSA
BFP8D3 LHA
BFP8D3 LHSA
BFP8D4 LHA
BFP8D5 LHA
BFP8D6 LHA
BFP8DK0 LHA
BFP9.9D1 LHA
BFP9.9D1 LHSA
BFP9.9D2 LHA
BFP9.9D2 LHSA
BFP9.9D3 LHA
BFP9.9D3 LHSA
BFP9.9D4 LHA
BFP9.9D4 LRA
BFP9.9D5 LHA
BFP9.9D6 LHA
BFP9.9DK0 LHA
Honda
Honda entire parts catalog list:
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Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9082 Engine Turning Tool 1
B(1) 5P-3526 Piston Ring Compressor 1
B(2) 200-3914 Piston Ring Compressor 1
C 8T-3052 Degree Wheel 1
(1) For use with the C15 engine.
(2) For use with the C18 engine.Start By:
Remove the cylinder head.
Remove the engine oil pump.
Remove the piston cooling jets.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00998389
Use Tooling (A) to rotate the crankshaft until the piston is at the bottom center.
Remove the carbon ridge from the top inside surface of the cylinder liner.
Inspect the connecting rod and connecting rod cap for the proper identification mark. The connecting rod and the connecting rod cap should have an etched number on the side. The number should match the cylinder number. Mark the connecting rod and the connecting rod cap, if necessary.Note: Do not stamp the connecting rod assembly. Stamping or punching the connecting rod assembly could cause the connecting rod to fracture.
Remove bolts (1) and connecting rod bearing cap (2). Push the connecting rod until the piston rings are out of the cylinder liner.
Illustration 2 g00998390
Remove piston (3) and the connecting rod from the cylinder liner.Note: Be careful not to damage the cylinder liner or the crankshaft journal during the removal of the piston and the connecting rod.Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Install the connecting rod bearings dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check". Apply clean engine oil on the connecting rod bearings for final assembly.
Apply clean engine oil to the cylinder liner bore, to the piston rings, and to the outer surface of the piston.Note: The piston and connecting rod are matched to a specific cylinder. Ensure that the connecting rod and pistons are installed in the correct cylinder.
Use Tooling (A) to rotate the crankshaft until the connecting rod journal is at the bottom center.
Illustration 3 g01048560Note: Be careful not to damage the cylinder liner, the crankshaft journal during installation of the piston and the connecting rod.
Use Tooling (B) to install piston (3) and the connecting rod in the cylinder liner.Note: Install the connecting rod so that the bearing tab is on the side of the piston cooling jet.
Install the upper connecting rod bearing in the connecting rod.Note: Ensure that the connecting rod bearing is installed so that the bearing tab fits into the notch in the connecting rod.
Lubricate the connecting rod bearing with clean engine oil and pull the connecting rod onto the crankshaft journal.
Install the lower connecting rod bearing in the connecting rod bearing cap.Note: Ensure that the connecting rod bearing is installed so that the bearing tab fits into the notch in the connecting rod.
Illustration 4 g01016640
Position connecting rod bearing cap (2) on the connecting rod.Note: Ensure that the number on the side of the connecting rod bearing cap is on the same side as the number on the connecting rod. The bearing tabs of the connecting rod bearing cap and the connecting rod are on the side of the piston cooling jet.
Lubricate the threads of bolts (1) with clean engine oil and install bolts (1).
Tighten bolts (1), as follows:
Tighten Bolt (A) and Bolt (C) to a torque of 70 4 N m (52 3 lb ft).
Tighten Bolt (B) and Bolt (D) to a torque of 70 4 N m (52 3 lb ft).
Turn Bolt (B) and Bolt (D) for an extra 60 5 degrees (1/6 turn).Note: If Tooling (C) is not used, place an index mark on each bolt.
Tighten Bolt (A) and Bolt (C) to a torque of 70 4 N m (52 3 lb ft).
Turn Bolt (A) and Bolt (C) for an extra 60 5 degrees (1/6 turn).Note: If Tooling (C) is not used, place an index mark on each bolt.
Rotate the crankshaft to ensure that the crankshaft turns freely.End By:
Install the piston cooling jets.
Install the engine oil pump.
Install the cylinder head.
Parts see Honda:
36182-ZV4-650
36182-ZV4-650 SEE PART DETAILS - SUP; WIRE, EMERGENCY (Honda Code 3704129).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
36187-ZV4-651
36187-ZV4-651 SEE PART DETAILS - SUP; CLIP, EMERGENCY LOCK (Honda Code 3749231).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
87538-ZW1-740
87538-ZW1-740 SEE PART DETAILS - PRI; LABEL, CAUTION OPERATOR (Honda Code 4948014). (ENGLISH)
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
90951-ZV7-000
90951-ZV7-000 SEE PART DETAILS - SUP; NIPPLE, GREASE (Honda Code 4367389).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115AX LA, BF115AX LCA, BF115AX XA, BF115AX XCA, BF115AY LA, BF115AY LCA, BF115AY XA, BF115AY XCA, BF130A1 LA, BF130A1 LCA, BF130A1 XA, BF130A1 XCA,
17620-ZV4-A23
17620-ZV4-A23 SEE PART DETAILS - PRI; CAP, FUEL FILLER
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AX LA, BF15AX LAS, BF15AX SA, BF15AX SAS, BF15AX XAS, BF15AY LA, BF15AY LAS, BF15AY SA, BF15AY SAS, BF15AY XAS, BF15DK0 LHA, BF15D
28461-ZV4-013
28461-ZV4-013 SEE PART DETAILS - PRI; GRIP, STARTER
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AX LA, BF15AX LAS, BF15AX SA, BF15AX SAS, BF15AX XAS, BF15AY LA, BF15AY LAS, BF15AY SA, BF15AY SAS, BF15AY XAS, BF15DK0 LHA, BF15D
17940-ZW9-010
17940-ZW9-010 SEE PART DETAILS - PRI; CABLE, NEUTRAL STARTING (Honda Code 7534399).
BF15D3 LGA, BF15D3 LHA, BF15D3 LHGA, BF15D3 LHSA, BF15D3 LHTA, BF15D3 LRA, BF15D3 LRTA, BF15D3 SHA, BF15D3 SHGA, BF15D3 SHSA, BF15D3 SHTA, BF15D3 SRTA, BF15D3 XHA, BF15D3 XHGA, BF15D4 LGA, BF15D4 LHA, BF15D4 LHGA, BF15D4 LHSA, BF15D4 LHTA, BF15D4 LRA
31200-ZW9-802
31200-ZW9-802 SEE PART DETAILS - PRI; MOTOR ASSY., STARTER (Honda Code 7549488).
BF8D1 LHSA, BF8D1 LRA, BF8D1 SHSA, BF8D1 SRA, BF8D2 LHSA, BF8D2 LRA, BF8D2 SHSA, BF8D2 SRA, BF8D3 LHSA, BF8D3 LRA, BF8D3 SHSA, BF8D3 SRA, BF8D4 LHSA, BF8D4 LRA, BF8D4 SHSA, BF8D5 LHSA, BF8D5 LRA, BF8D5 SHSA, BF8D6 LHSA, BF8D6 LRA, BF8D6 SHSA, BF8DK0